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Hypertherm powermax45 Operator's Manual
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Operator Manual
(P/N 805780)
Revision 1 – October 2010
Hypertherm, Inc.
Hanover, NH
USA
www.hypertherm.com
email: info@hypertherm.com
© Copyright 2010 Hypertherm, Inc.
All Rights Reserved
Hypertherm and Powermax are trademarks of Hypertherm, Inc.
and may be registered in the United States and/or other countries.
powermax
45
2
4
Table of Contents
Electromagnetic Compatibility
4
Warranty
6
Safety Information
9
Table of Contents
10
Where To Find Information 1
14
System Description
15
Where to Find Information
15
Power Supply Dimensions and Weights
16
Dimensions
16
Weights
16
Power Supply Ratings
17
T45V Torch Dimensions
18
T45M Torch Dimensions
18
T45V and T45M Torch Specifications
19
Symbols and Markings
20
IEC Symbols
21
Unpack The Powermax45 2
22
Unpack the Powermax45
23
Claims
23
Contents
23
Position the Power Supply
24
Prepare the Electrical Power
24
Voltage Configurations
24
Install a Line-Disconnect Switch
25
Requirements for Grounding
25
Power Cord Considerations
26
Extension Cord Recommendations
26
Generator Recommendations
28
Prepare the Gas Supply
28
Connect the Gas Supply
29
Additional Gas Filtration
29
Introduction 3
30
Introduction
31
Consumable Life
31
Hand Torch Setup
32
Choose the Consumables
32
Install the Consumables
34
Machine Torch Setup
35
Mount the Torch
35
Choose the Consumables (Cut Charts)
37
Align the Torch
55
Connect the Remote-Start Pendant
55
Connect a Machine Interface Cable
56
Connect the Torch Lead
59
Controls And Indicators 4
60
Controls and Indicators
61
Front Controls and Leds
61
Rear Controls
62
Operate the Powermax45
63
Connect the Electrical Power and Gas Supply
63
Turn on the System
63
Set the Mode Switch
64
Adjust the Gas Pressure
64
Check the Indicator Leds
65
Attach the Work Clamp
66
Understand Duty-Cycle Limitations
66
How to Use the Hand Torch
67
Operate the Safety Trigger
67
Hand Torch Cutting Hints
68
Start a Cut from the Edge of the Workpiece
69
Pierce a Workpiece
70
Gouge a Workpiece
71
Common Hand-Cutting Faults
73
How to Use the Machine Torch
74
Ensure the Torch and Table Are Set up Correctly
74
Understand and Optimize Cut Quality
74
To Pierce a Workpiece Using the Machine Torch
76
Common Machine-Cutting Faults
77
Perform Routine Maintenance 5
80
Perform Routine Maintenance
81
Inspect the Consumables
82
Basic Troubleshooting
83
Repairs 5
84
Powermax 45 Operator Manual
87
Remove and Replace the Cover and Mylar® Barrier
87
Replace the Work Lead (CSA and CE)
89
Replace the Gas Filter Element
90
Power Supply Parts 6
92
Repairs
87
Power Supply Parts
93
T45V Hand Torch Parts
96
T45V Hand Torch Consumables
97
T30V (Powermax30) 30 a Consumables
97
T45M Machine Torch Parts
98
T45M Machine Torch Consumables
99
Accessory Parts
99
Powermax45 Labels
99
Other manuals for Hypertherm powermax45
Service Manual
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Field Service Bulletin
26 pages
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Hypertherm powermax45 Specifications
General
Brand
Hypertherm
Model
powermax45
Category
Welding System
Language
English
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