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PARTS

6-2 powermax

Operator Manual

Power supply parts

Power supply

cover

Work lead

Handle

Front panel

Rear panel

Part number Description

228269 Kit: Powermax45 front panel

228268 Kit: Powermax45 rear panel

228270 Kit: Cover screws

228267 Kit: Handle and screws

228281 Kit: Power supply cover, CSA

228283 Kit: Power supply cover, CE

228300 Kit: Work lead with clamp, 20 ft (6.1 m)

228307 Kit: Work lead with clamp, 50 ft (15.24 m)

228561 Kit: Ground clamp (not shown)

108616 Amperage adjustment knob

Amperage

adjustment knob

Electromagnetic Compatibility4
Warranty6
- Safety Information9
- Table of Contents10
- Where To Find Information 114
System Description15
Where to Find Information15
Power Supply Dimensions and Weights16
- Dimensions16
- Weights16
Power Supply Ratings17
T45V Torch Dimensions18
T45M Torch Dimensions18
T45V and T45M Torch Specifications19
Symbols and Markings20
- IEC Symbols21
- Unpack The Powermax45 222
Unpack the Powermax4523
- Claims23
- Contents23
Position the Power Supply24
Prepare the Electrical Power24
- Voltage Configurations24
- Install a Line-Disconnect Switch25
- Requirements for Grounding25
Power Cord Considerations26
- Extension Cord Recommendations26
- Generator Recommendations28
Prepare the Gas Supply28
- Connect the Gas Supply29
- Additional Gas Filtration29
- Introduction 330
Introduction31
Consumable Life31
Hand Torch Setup32
- Choose the Consumables32
- Install the Consumables34
Machine Torch Setup35
- Mount the Torch35
- Choose the Consumables (Cut Charts)37
- Align the Torch55
- Connect the Remote-Start Pendant55
- Connect a Machine Interface Cable56
Connect the Torch Lead59
Controls And Indicators 460
Controls and Indicators61
- Front Controls and Leds61
- Rear Controls62
Operate the Powermax4563
- Connect the Electrical Power and Gas Supply63
- Turn on the System63
- Set the Mode Switch64
- Adjust the Gas Pressure64
- Check the Indicator Leds65
- Attach the Work Clamp66
Understand Duty-Cycle Limitations66
How to Use the Hand Torch67
- Operate the Safety Trigger67
- Hand Torch Cutting Hints68
- Start a Cut from the Edge of the Workpiece69
- Pierce a Workpiece70
- Gouge a Workpiece71
- Common Hand-Cutting Faults73
How to Use the Machine Torch74
- Ensure the Torch and Table Are Set up Correctly74
- Understand and Optimize Cut Quality74
- To Pierce a Workpiece Using the Machine Torch76
- Common Machine-Cutting Faults77
- Perform Routine Maintenance 580
Perform Routine Maintenance81
Inspect the Consumables82
Basic Troubleshooting83
Repairs 584
Powermax 45 Operator Manual87
- Remove and Replace the Cover and Mylar® Barrier87
- Replace the Work Lead (CSA and CE)89
- Replace the Gas Filter Element90
- Power Supply Parts 692
Repairs87
Power Supply Parts93
T45V Hand Torch Parts96
- T45V Hand Torch Consumables97
- T30V (Powermax30) 30 a Consumables97
T45M Machine Torch Parts98
- T45M Machine Torch Consumables99
Accessory Parts99
Powermax45 Labels99

Brand	Hypertherm
Model	powermax45
Category	Welding System
Language	English

Hypertherm powermax45 Operator's Manual

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