Hypertherm SYNC Powermax 65 User Manual

Contents
10 810470 Operator Manual Powermax65/85/105 SYNC
Cutting specifications ........................................................................................................................................ 35
Recommended cut capacity – hand cutting..................................................................................... 35
Recommended pierce capacity........................................................................................................... 35
Maximum cut speeds (mild steel)........................................................................................................ 35
Gouge capacity ....................................................................................................................................... 36
Set up the plasma power supply..................................................................................................................... 36
Plasma power supply dimensions and weights ............................................................................... 38
Powermax65 SYNC and Powermax85 SYNC..................................................................... 38
Powermax105 SYNC ................................................................................................................. 39
Work lead weights ...................................................................................................................... 39
Connect to electrical power ............................................................................................................................. 40
Install a line-disconnect switch............................................................................................................ 40
Requirements for grounding................................................................................................................. 41
Rated output (cutting power) of the plasma power supply........................................................... 41
Voltage configurations ........................................................................................................................... 41
Powermax65 SYNC.................................................................................................................... 42
Powermax85 SYNC.................................................................................................................... 43
Powermax105 SYNC ................................................................................................................. 44
Prepare the power cord and plug ................................................................................................................... 45
Install the power plug............................................................................................................................. 45
Install the power cord (if necessary)................................................................................................... 45
Install a 1-phase power cord (CSA systems only) (if necessary)................................................ 47
Use an extension cord (if necessary) ................................................................................................. 47
Powermax65 SYNC systems ................................................................................................... 48
Powermax85 SYNC systems ................................................................................................... 49
Powermax105 SYNC systems ................................................................................................. 50
Use a generator (if necessary)............................................................................................................. 51
Powermax65 SYNC and Powermax85 SYNC systems..................................................... 52
Powermax105 SYNC systems ................................................................................................. 53
Connect the gas supply .................................................................................................................................... 54
Gas supply source.................................................................................................................................. 55
High-pressure gas cylinders..................................................................................................... 56
Inlet gas pressure requirements (while gas is flowing) .................................................................. 58
Maximum inlet pressure ............................................................................................................. 58
Optimum inlet pressure ............................................................................................................. 58
Minimum inlet pressure.............................................................................................................. 58
Cutting........................................................................................................................................... 59
Maximum Control gouging........................................................................................................ 59
Maximum Removal gouging...................................................................................................... 59
Recommended gas inlet flow rates..................................................................................................... 59
Add additional gas filtration (if necessary) ........................................................................................ 60

Hypertherm SYNC Powermax 65 Specifications

General

Brand	Hypertherm
Model	SYNC Powermax 65
Category	Welding System
Language	English