Troubleshoot Common Problems
144 810470 Operator Manual Powermax65/85/105 SYNC
0-98-1
Yellow
An RF communication failure
occurred between the
cartridge and the torch.
This fault code does not stop the system from
operating. Hypertherm recommends that you do
the following.
When this fault occurs, the Hypertherm
cartridge is not sending data to the system, so
the system cannot collect data about the
cartridge. The problem can be with the
Hypertherm cartridge or with the SmartSYNC
torch.
You can continue to cut or gouge, but you must
set the output current (A) and the operating
mode manually.
Cartridge:
• Make sure that the Hypertherm cartridge is
installed correctly.
• Make sure that the
green ring inside the
cartridge is not broken.
• Install a new
Hypertherm cartridge.
Torch:
• If a new Hypertherm
cartridge does not remove the fault
condition, a component in the SmartSYNC
torch has possible damage. A qualified
service technician must examine the torch.
Speak to your distributor or authorized
repair facility.
0-98-2
Flashes
yellow
A communication failure
occurred between the torch
and the plasma power supply.
This fault code does not stop the system from
operating. Hypertherm recommends that you do
the following.
When this fault occurs, the SmartSYNC torch is
not sending data to the plasma power supply, so
the system cannot collect data about the
Hypertherm cartridge. The problem can be with
the torch or with the plasma power supply. A
qualified service technician must identify the
source of the fault and repair the component
that is damaged. Speak to your distributor or
authorized repair facility.
You can continue to cut or gouge, but you must
set the output current (A) and the operating
mode manually.
Fault
code
Fault
icon
Fault
LEDs Description Solutions
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