Service Interval - 4.000 Operating hours...............................................................................................................67
Maintenance Summary - 4.000 Operating hours...................................................................................................68
D010 - Cleaning of the machine............................................................................................................................ 69
D020 - Check the pressure accumulator............................................................................................................... 71
D050 - Check the lubrication system.....................................................................................................................72
D060 - Check the pneumatic system.....................................................................................................................74
D090 - Check main and counter spindles..............................................................................................................77
D170 - Check the system for reconditioning the cooling lubricant......................................................................... 82
D180 - Check fire extinguishing system (visual inspection)...................................................................................83
D320 - Replace belts and check belt tension........................................................................................................ 84
D350 - Check weight counterbalance (X1 and X2)................................................................................................88
D370 - Check and potentially replace the end position dampers...........................................................................89
D400 - Replacing hydraulic fluid............................................................................................................................91
D460 - Check blanking plugs of the sliding tracks on the linear guides................................................................. 95
D470 - Check wipers of upper telescopic covers...................................................................................................97
D480 - Replace wipers on the trolleys of the linear guides.................................................................................... 98
D490 - Replacing wipers....................................................................................................................................... 99
D500 - Perform data backup............................................................................................................................... 102
D520 - Check control cabinet and cable assemblies (visual inspection)............................................................. 103
D540 - Check motor protection switch setting and load tap.................................................................................105
D610 - Check batteries in NC/MMC operating panel on the INDEX C200-4D control and replace if necessary..106
D640 - Check setting of electrical fuses.............................................................................................................. 111
Service Interval - 8.000 Operating hours
............................................................................................................ 113
Maintenance Summary - 8.000 Operating hours.................................................................................................114
E020 - Replace end position dampers................................................................................................................ 115
Service Interval - 5 Years......................................................................................................................................117
Maintenance Summary - 5 Years........................................................................................................................ 118
I020 - Replace the pressure accumulator............................................................................................................119
Service Interval - 8 Years......................................................................................................................................121
Maintenance Summary - 8 Years........................................................................................................................ 122
J050 - Replacing the viewing glass..................................................................................................................... 123
Table of contents
III
Maintenance Instructions
C200
LP1702.10021 - 05.06.2019