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Jacobsen SXG323 User Manual

Jacobsen SXG323
230 pages
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LAWN MOWERS:
MOWER DECKS:
COLLECTORS:
SCMB48 & SCMA54
SBC550X & 600X

Table of Contents

Questions and Answers:

Jacobsen SXG323 Specifications

General IconGeneral
BrandJacobsen
ModelSXG323
CategoryLawn Mower
LanguageEnglish

Summary

ISEKI Lawn Mowers Service Manual

Foreword

Introduction to the service manual, detailing its purpose and scope for servicing ISEKI SXG Lawn Mowers.

Chapter 1: General Information

Model Name and Identification Numbers

Details on locating and identifying the machine's model name plate and engine serial numbers.

Specifications

Provides key technical specifications for the ISEKI SXG Lawn Mower models.

Exterior View

Illustrates the exterior components and layout of the lawn mower.

Periodic Inspection Table

Outlines a schedule for routine inspections, maintenance, and adjustments.

Filling Diagram

Illustrates lubrication and fluid filling points for the machine.

Chapter 3: Engine Accessories

Radiator Inspection

Covers radiator construction, removal, reassembly, and leak inspection.

Cooling Fan and Belt Adjustment

Details specifications and adjustment procedures for the cooling fan and belt.

Air Cleaner Removal and Reassembly

Instructions for removing, inspecting, cleaning, and reassembling the air cleaner.

Fuel System Inspection

Covers fuel filter inspection, air-bleeding procedures, and fuel system cautions.

Engine Accessories Troubleshooting

Provides guidance for diagnosing and resolving common problems related to engine accessories.

Chapter 4: Engine

Engine Specifications

Lists detailed specifications for the engine models used in the lawn mowers.

Engine Inspection and Adjustment

Covers inspection and adjustment procedures for engine oil, fan belt, valve clearances, and injection timing.

Engine Body Disassembly

Detailed procedures for disassembling engine components like the cylinder head and gear case.

Chapter 5: Lubrication System

Lubrication Diagram

Illustrates the engine's lubrication system flow and components.

Relief Valve Function

Explains the construction and function of the oil pump's relief valve.

Oil Filter Service

Details specifications, construction, and operation of the oil filter.

Chapter 6: Cooling System

Cooling System Diagram

Diagram illustrating the components and flow of the cooling system.

Thermostat Inspection

Procedures for inspecting thermostat activating temperatures.

Water Pump Inspection

Covers inspection of the water pump and its bearing unit.

Chapter 7: Fuel System

Injection Pump Construction

Details the construction and specifications of the fuel injection pump.

Injection Nozzle Inspection

Covers inspection of injection nozzles, including spraying test and oil tightness.

Governor Construction

Explains the construction of the engine governor.

Chapter 8: Transmission and Related Parts

Transmission System Diagrams

Provides drive train diagrams for different transmission types.

Transmission Disassembly

Outlines the disassembly procedures for the transmission case.

Brake Adjustment

Details procedures for adjusting the brake system.

Chapter 9: Rear Axle

Rear Axle Construction

Describes the construction of the rear axle assembly.

Rear Axle Disassembly

Step-by-step instructions for disassembling the rear axle.

Chapter 10: Hydrostatic Transmission

HST Components and Diagram

Lists major components and provides an operating diagram of the hydrostatic transmission.

HST Functionality

Explains the function of the variable type pump and fixed type motor.

HST Troubleshooting

Guides on diagnosing and resolving common issues with the hydrostatic transmission.

HST Reassembly Precautions

Provides essential precautions before and during the reassembly of the HST unit.

Chapter 11: Hydraulic System

Hydraulic System Diagrams

Illustrates the hydraulic system diagrams.

Suction Filter Inspection

Details the inspection and maintenance of the suction filter.

Hydraulic Pump (Gear Pump) Inspection

Covers inspection of the hydraulic pump for damage and wear.

Chapter 12: Power Steering System

Power Steering System Construction

Describes the construction of the power steering system.

Power Steering Working Principle

Explains the working principle of the power steering system.

Power Steering Troubles and Countermeasures

Lists common troubles, their causes, and recommended countermeasures.

Chapter 13: Electrical Accessories

Electrical Components and Wire Harness

Identifies electrical components and wire harness layouts.

Wiring Diagrams

Provides wiring diagrams for E TYPE and GE TYPE systems.

Starter Service

Covers starter construction, removal, disassembly, inspection, and reassembly.

Alternator Service

Details alternator exploded view, specifications, performance curves, and service procedures.

Glow Plugs Service

Instructions for removal, inspection, and re-assembly of glow plugs.

Mower Deck Safety Labels

Safety Labels Overview

Identifies and explains various safety labels on the mower deck.

Caution Label Maintenance

Provides guidelines for maintaining the visibility and condition of safety labels.

Chapter 2: Mower Deck Specifications

Mower Deck Model Specifications

Lists specifications for SCMB48 and SCMA54 mower deck models.

Chapter 3: Mower Deck Attachment and Detachment

Attaching the Mower Deck

Step-by-step instructions for attaching the mower deck to the lawn mower.

Detaching the Mower Deck

Procedure for safely detaching the mower deck from the lawn mower.

Chapter 4: Mower Operation

Before Mower Operation

Essential checks and safety precautions before operating the mower deck.

Cutting Height Adjustment

Instructions for adjusting the mower deck's cutting height.

Starting Mowing Operation

Procedure for starting the mowing operation safely.

Stopping Mowing Operation

Safe procedures for stopping the mower deck operation.

Efficient Mowing Techniques

Tips for efficient mowing, grass conditions, and lawn care.

Chapter 5: Mower Deck Inspection and Maintenance

Bevel Gear Case Inspection

Procedure for inspecting and maintaining the bevel gear case oil level.

Front Belt Inspection

Covers inspection and replacement procedures for the front belt.

Blade Inspection and Replacement

Guidelines for inspecting mower blades for wear and damage.

Gauge Wheels and Rollers Inspection

Inspection of gauge wheels and rollers for smooth operation.

Mower Deck Cleaning

Instructions for cleaning the mower deck, blades, and covers.

Periodical Inspection Table

Schedule for periodic inspections and maintenance tasks.

Mower Deck Storage

Procedures for servicing and storing the mower deck for extended periods.

Chapter 6: Gear Box Disassembly and Reassembly

Gear Box Construction

Illustrates the construction of the right and left gear boxes.

Backlash Adjustment

Procedure for adjusting backlash in the SCMA48 & 54 gear boxes.

Chapter 7: SCMA Type Mower Deck Inspection

Shaft Drive Inspection and Adjustment

Instructions for inspecting and adjusting the SCMA54/48 shaft drive coupling.

Chapter 8: Mower Deck Troubleshooting

Troubleshooting Improper Discharging

Diagnoses and remedies for issues related to improper grass discharging.

Troubleshooting Uneven Cutting Heights

Addresses causes and solutions for uneven cutting heights.

Troubleshooting Excessive Noise and Vibration

Guides on resolving excessive noise and vibration issues.

Collector Safety Labels

Collector Safety Label Identification

Identifies safety labels for high and low dump collectors.

Maintenance of Caution Labels

Guidelines for maintaining the visibility and condition of safety labels.

Chapter 2: Collector Specifications

Collector Model Specifications

Lists specifications for SBC600X and SBC550X collectors.

Chapter 3: Collector Major Components

SBC600X-HQE4 Components

Identifies major components of the SBC600X-HQE4 high dump collector.

SBC550X-LE4 Components

Identifies major components of the SBC550X-LE4 low dump collector.

Chapter 4: Collector Attachment and Detachment

Detaching High Dump Collector

Instructions for detaching the SBC600X-HQE4 high dump collector.

Attaching High Dump Collector

Instructions for attaching the SBC600X-HQE4 high dump collector.

Detaching Low Dump Collector

Instructions for detaching the SBC550X-LE4 low dump collector.

Attaching Low Dump Collector

Instructions for attaching the SBC550X-LE4 low dump collector.

Chapter 5: Collector Operation

Before Collector Operation

Safety precautions and checks before operating the collector.

Grass Limit Sensor Adjustment

Procedure for adjusting the grass limit sensor.

Efficient Collecting Techniques

Tips for effective grass collection and collector maintenance.

Chapter 6: Collector Inspection and Maintenance

Cylinder Inspection

Procedure for inspecting the collector cylinder's length.

Hydraulic Hoses Inspection

Ensuring hydraulic hoses are not pulled or interfered with during operation.

Periodical Inspection Table

Schedule for periodic inspections and maintenance of collector parts.

Storing the Collector

Instructions for servicing and storing the collector for long periods.

Chapter 7: Collector Assembly Instructions

SBC600X-LQE4 Collector Assembly

Step-by-step assembly instructions for the SBC600X-LQE4 collector.

SBC550X-LE Collector Assembly

Step-by-step assembly instructions for the SBC550X-LE collector.

Chapter 8: Collector Troubleshooting

Troubleshooting Container Filling Rate

Diagnoses and remedies for issues affecting the container's filling rate.

Troubleshooting Excessive Noise and Vibration

Addresses causes and solutions for excessive noise and vibration.

Troubleshooting Collector Movement

Diagnosing and resolving issues with the collector not moving.

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