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Section 3 Routine Maintenance
9803/8550
Section 3
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Issue 4*
Contents Page No.
Fluids, Capacities and Lubricants 1 - 1
Lubricants
Health and Safety 1 - 3
Fuel System 2 - 1
Service Schedules 3 - 1
Loader Arm Safety Strut 4 - 1
Greasing 5 - 1
Body and Framework
Oiling Control Levers 6 - 1
Checking Slew Oil Level 6 - 1
Oiling Door Hinges 6 - 1
Checking Seat Belt Condition and Security 6 - 1
Electrical System
Battery Safety 7 - 1
Checking the Electrolyte Level 7 - 1
Changing Light Bulbs 7 - 2
Hydraulic System
Checking the Fluid Level 8 - 1
Changing the Filter 8 - 1
Transmission
Drive Chain Lubrication 9 - 1
- Checking the Oil Levels 9 - 1
- Adjusting the Tension 9 - 2
Tyres and Wheels 9 - 3
- Inflating the Tyres 9 - 3
- Replacing Segments of Optional
Non-Inflatable Tyres 9 - 3
- Checking the Wheel Bolt Torques 9 - 3
- Tyre Table 9 - 3
Engine
Air Filter
- Changing the Elements 10 - 1
Checking the Oil Level - XUD engine 10 - 2
Changing the Oil and Filter - XUD engine 10 - 2
Checking the Oil Level - 100 series engine up to machine no. 807552 10 - 4
Changing the Oil and Filter - 100 series engine up to machine no. 807552 10 - 4
Checking the Oil Level - 400 series engine from machine no. 807553 10 - 5A
Changing the Oil and Filter - 400 series engine from machine no. 807553 10 - 5B
Renewing the Engine Breather from machine no. 807553 10 - 5B
Draining the Fuel Filter - XUD engine 10 - 6
Changing the Fuel Filter Element - XUD engine 10 - 6
Draining the Fuel Filter - 100 and 400 series engines 10 - 7
Changing the Fuel Filter Element - 100 and 400 series engines 10 - 7
Cooling System 10 - 8
- Cleaning the Coolant Radiator 10 - 8
- Coolant Mixtures 10 - 8
- Checking the Coolant Level - XUD engine 10 - 9
- Changing the Coolant - XUD engine 10 - 9
- Checking the Coolant Level - 100 and 400 series engines 10 - 10
- Changing the Coolant - 100 and 400 series engines 10 - 10
Checking Alternator Belt Tension 10 - 11
Adjusting the Alternator Belt 10 - 11
Fitting a New Alternator Belt 10 - 11
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