KAESER CSD 75 - Putting into Operation; Operation; Maintenance Procedures

Table of Contents
C h a p t e r --- Pag e
ii
7 Putting into Operation 7 --- 22..........................................
7.1 Points to be Observed before Putting into Operation 7 --- 22......................
7.2 Points to be Observed before Starting the Compressor Unit 7 --- 22...............
7.3 Checklist 7 --- 24............................................................
7.4 Direction of Rotation Check 7 --- 25............................................
7.5 Motor Overload Relay Adjustment 7 --- 25......................................
7.6 Motor Overload Protection Switch Adjustment 7 --- 26............................
7.7 Setting the Air System Pressure 7 --- 26........................................
7.8 Measures to be taken before Initial Start 7 --- 27.................................
7.8.1 Pour a small quantity of oil into the air inlet port 7 --- 27..........................
7.8.2 Running the compressor in idle 7 --- 27........................................
8 O p e ra tio n 8 --- 28.....................................................
8.1 Control Panel 8 --- 28........................................................
8.2 SIGMA controller 8 --- 28.....................................................
8.3 Emergency Stop Pushbutton 8 --- 28..........................................
8.3.1 Function keys 8 --- 29........................................................
8.3.2 Light emitting diodes and plain text display 8 --- 29..............................
8.4 Starting and Stopping the Compressor Unit 8 --- 30..............................
8.5 Acknowledgement of Alarms 8 --- 30...........................................
8.6 Acknowledgement of Service Messages 8 --- 31.................................
9 Maintenance 9 --- 32..................................................
9.1 Observe the following rules during all maintenance and servicing work: 9 --- 32.....
9.2 Location of maintenance doors and cover panels 9 --- 33.........................
9.3 Regular Maintenance (Compressor) 9 --- 34....................................
9.4 Cleaning the Oil Cooler and Aftercooler 9 --- 35.................................
9.5 Cleaning or Replacing the Filter Mat 9 --- 36....................................
9.6 Cleaning or Replacing the Air Filter 9 --- 36.....................................
9.7 Maintaining the Electric Motor 9 --- 38..........................................
9.8 Testing the Safety Relief Valve on the Oil Separator Tank 9 --- 38..................
9.9 Venting the compressor unit 9 --- 39...........................................
9.10 Oil Filter Change 9 --- 40.....................................................
9.10.1 Removal and replacement of the oil filter cartridge 9 --- 40........................
9.11 Topping off the oil 9 --- 42....................................................
9.12 Oil Change (Oil Separator Tank and Oil Cooler) 9 --- 44..........................
9.12.1 Oil change using external pressure source 9 --- 45..............................
9.12.2 Oil top---off 9 --- 46...........................................................
9.12.3 Draining the oil using own compressed air 9 --- 47...............................
9.12.4 Procedure for putting back into operation 9 --- 47...............................
9.13 Changing the Oil Separator Cartridge 9 --- 48...................................
9.14 Maintenance Schedule 9 --- 51................................................
10 Spare Parts and After Sales Service 10 --- 52.............................
10.1 Service parts and maintenance parts 10 --- 52...................................
10.2 Service and Maintenance Agreement 10 --- 52...................................