KMT SL-IV PLUS Series

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SECTION 7

HIGH PRESSURE WATER

May 2003

p. 7-12

49831951

Item Description

1. Cylinder Head 4. Bushing Retainer Flange

2. Plunger 5. Retaining Ring

6. Hydraulic Cylinder 3. Hydraulic Cartridge, Plunger

Seal 7. Plunger Removal Tool

Main Page

Default Chapter3
- Table of Contents3
Section 1 Introduction6
- Standard Equipment7
- Functional Description8
- Functional Features8
- Questionnaire9
- Service Department9
- Spare Parts9
- Worldwide Product Support9
- Labels and Abbreviations12
- Safety12
- Safety Procedures14
- High Pressure (HP) Piping Safety16
- Emergency Medical Treatment17
1 SL-IV Waterjet Pump General Information6
- Physical Description6
Section 2 Installation18
2 Installation18
- Installation Overview18
- Buyer Obligations18
- Seller Obligations18
- Installation Requirements (Utilities)19
- Equipment Location/Environment19
- Service Connections20
- High Pressure Plumbing Installation22
Section 3 Operation28
3 Operation28
- Main Menu31
- Run Screen 234
- Run Screen 3 Redundant34
- Hours35
- Alarm History Screen36
- Pressure Control Screen37
- Stroke Rate Screen38
- Set up Screen39
- Maintenance Screen40
- Alarm Screen41
- Language43
- (Example)44
Section 4 Maintenance45
- Scheduled Maintenance47
- General Maintenance48
5 Troubleshooting50
- Troubleshooting - Electrical50
- Pump will Not Start50
- Console Display and Lights Fail to Illuminate50
- Pump Quit Running50
- No Control Power (24Vdc)51
- Red Light, Message on Operator's Console51
- Troubleshooting - Hp Water52
- Hp Water Signal Abnormal Fluctuation52
- Hot Surfaces on Hp Cylinder Components52
- Oil or Water Leaks from HP Cylinder Weep Holes52
- Hp Check Valve Leak53
- Normal Temperature, but Check Valve Problem53
- Hp Cutting Water too Low53
- Troubleshooting - Lp Water53
- Low Booster Pump Pressure53
- Troubleshooting - Hydraulic54
- Hot Hydraulic Oil54
- Hydraulic Pressure but no High Pressure Water Pressure54
- Special Procedure-Hp Water Check Valve55
- Hp Check Valve Troubleshooting55
Section 6 Low Pressure Water System56
6 Low Pressure Water System56
- Oil Cooling Water Supply56
- Cutting Water Supply56
- Normal Operating Condition57
- Operation57
- Low Pressure System Protection61
- Maintenance Overview62
- Water Filter Service62
- Boost Pump63
7 High Pressure (HP) Water64
- Components64
- Intensifier Disassembly and Reassembly65
- HP & LP Water Piping66
- HP Cylinder "Jug67
- Stud Nuts and End Flange, Sealing Head68
- HP Plunger Seal Service-- Disassembly / Re-Assembly70
- Plunger and Hydraulic Cartridge Removal and Installation73
- Discharge HP Check Valve77
- Intensifier Subassemblies Inspection & Repair77
- Inlet Check Valve80
- Sealing Head82
- HP Cylinder83
- Plunger84
- Hydraulic Seal Cartridge85
- Hydraulic Piston87
- Hydraulic Cylinder91
- HP Dump Valve92
- HP Attenuators92
Section 8 Electrical System94
8 Electrical System94
- Electrical Overview94
- Motor Starter Circuit96
- Control Circuits and Logic97
- Operation99
- Control Power Circuits102
- Optional) Proportional Pressure Control102
- Optional) Modem102
- Maintenance Overview103
- Proximity Switch Service103
- Optical Relay Switch Service104
Section 9 Hydraulic System105
9 Features105
- Components105
- Operation106
- Hydraulic Pressure Adjustment107
- Hydraulic System Pressure Protection108
- Motor/Hydraulic Service Maintenance108
- Motor Service109
- Manifold Service109
Section 10 Recirculation System111
10 Recirculation System111
- Components111
- Operation111
- System Pressure Protection112
- Maintenance Overview113
11 Specifications117
- Equipment Specifications117
- Torque Specifications119
- Cutting Water Specifications120
- Cooling Water Specifications120
- Orifice Support Capacity121
Section 12 Parts Lists123

KMT SL-IV PLUS Series - Page 75

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