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General| Brand | KMT |
|---|---|
| Model | STREAMLINE S30 |
| Category | Water Pump |
| Language | English |
Provides a general overview of the Streamline S30 waterjet intensifier.
Details the key performance features and available options of the S30.
Offers a brief overview of the function and primary components of the system.
Covers crucial safety precautions, including lockout/tagout and warning labels.
Provides contact information and details for KMT Waterjet's support services.
Information on how to order spare parts and contact the department.
Explains the structure and organization of the manual's content.
Introduces the installation and commissioning requirements and procedures.
Provides a summary of the procedures required for installation and commissioning.
Details the environmental and location requirements for installing the intensifier.
Specifies the electrical power supply requirements and voltage considerations.
Details the required water, air, and drain connections for the intensifier.
Covers the installation and rating requirements for high pressure tubing and fittings.
Outlines the procedure for initial startup and testing of the machine.
Explains the design for fail-safe operation and indicates maintenance needs.
Covers routine and preventive maintenance procedures essential for operation.
Lists inspection procedures to be performed each day to identify problems.
Discusses factors affecting component failure and the importance of a service log.
Details essential safety precautions and procedures before performing maintenance.
Describes the accessibility and servicing of high pressure system components.
Introduces the low pressure water system and its function.
Highlights the critical importance of inlet cutting water quality for component life.
Explains how cutting water is introduced and flows through the system.
Covers service and maintenance for optional components like filters and pumps.
Details the procedure for maintaining the filter element, including replacement criteria.
Explains how to adjust the booster pump's discharge pressure.
Introduces the recirculation system as a cooling and filtration circuit.
Describes how cooling water flow regulates oil temperature via the heat exchanger.
Details routine servicing and maintenance for recirculation system components.
Covers the replacement schedule and procedures for hydraulic oil.
Explains how to adjust the water modulating valve to control oil temperature.
Introduces the hydraulic system's role in producing high pressure water.
Describes how the electric motor drives pumps and regulates hydraulic flow.
Outlines essential inspection and maintenance for the hydraulic system.
Details how to check and adjust high and low operating hydraulic pressures.
Procedure for replacing a failed flexible coupling between the motor and pump.
Procedures for replacing the hydraulic pump or the electric motor.
Introduces the main components of the electrical system for the S30.
Explains the function of sensors and solenoids in intensifier control.
Covers service and maintenance for electrical components, focusing on proximity switches.
Details the procedure for replacing a failed proximity switch.
Describes the high pressure water system's support circuits and components.
Explains the stroking action of the intensifier driven by hydraulic oil.
Provides general guidelines for maintaining the high pressure water system.
Recommends removing the cylinder, sealing head, and end cap as an assembly for servicing.
Step-by-step instructions for removing the high pressure cylinder assembly.
Step-by-step instructions for installing the high pressure cylinder assembly.
Information on removing and installing hard seal end caps.
Procedure for installing hard seal end caps, including torque specifications.
Procedure for removing the hydraulic cartridge seal and plunger.
Details the components and function of the hydraulic piston.
Instructions for inspecting the hydraulic cylinder bore for wear.
Recommends a procedure for servicing the high pressure dump valve.
Introduces the troubleshooting guide for identifying system malfunctions and corrective actions.
A guide to diagnose common malfunctions by symptom and provide comments for resolution.
States that comprehensive specifications for the Streamline S30 are provided.
Details environmental requirements and installation location for the intensifier.
Specifies ambient temperature, humidity, and dust/contaminant levels.
Lists the physical dimensions and weight of the standard and redundant models.
Identifies the types and sizes of service connections required.
Outlines the water quality standards required for the cutting water supply.
Details minimum inlet flow, pressure, temperature, and booster pump settings.
Provides ampacity and power voltage requirements for the electrical system.
Lists specifications for the hydraulic and high pressure water systems.
Details plunger diameter, piston diameter, and intensification ratio.
Discusses torque application for leak-free seals and potential issues with excessive torque.
Introduces the parts list section and how to order replacement parts.
Explains abbreviations and nominal sizes used in part descriptions.
Lists part numbers and corresponding page numbers for quick reference.
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