EasyManua.ls Logo

KMT SL-IV PLUS Series User Manual

Default Icon
162 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Printed: 12/21/04 80073471.doc
STREAMLINE HIGH PRESSURE
WATERJET PUMP
OPERATION and SERVICE MANUAL
SL-IV PLUS
60 HP
Manual No. 80072994

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the KMT SL-IV PLUS Series and is the answer not in the manual?

KMT SL-IV PLUS Series Specifications

General IconGeneral
BrandKMT
ModelSL-IV PLUS Series
CategoryWater Pump
LanguageEnglish

Summary

SECTION 1 INTRODUCTION

SL-IV Waterjet Pump General Information

General information about the SL-IV Waterjet Pump, its purpose and applications.

Physical Description

Describes the physical components and layout of the SL-IV Waterjet Pump.

Standard Equipment

Lists and details the standard equipment included with the SL-IV Waterjet Pump.

Functional Description

Explains how the SL-IV Waterjet Pump functions and its operational principles.

Functional Features

Highlights the key features and capabilities of the SL-IV Waterjet Pump.

Worldwide Product Support

Information on KMT Waterjet Systems' service and support offerings.

Safety

Essential safety procedures and guidelines for operating the waterjet pump.

Safety Procedures

Detailed safety procedures to follow during operation and maintenance.

High Pressure (HP) Piping Safety

Specific safety guidelines for high-pressure piping systems.

Emergency Medical Treatment

Information on emergency medical treatment for waterjet injuries.

SECTION 2 INSTALLATION

Installation Overview

Overview of the installation process and required preparations for the SL-IV+ waterjet pump.

Buyer and Seller Obligations

Lists the responsibilities of the buyer and seller during the installation process.

Installation Requirements (Utilities)

Details the utility requirements for installing the SL-IV+ waterjet pump.

Equipment Location/Environment

Specifies requirements for the pump's location and operating environment.

Service Connections

Details the necessary water, air, and electrical connections for the pump.

High-pressure Plumbing Installation

Instructions for installing high-pressure piping and fittings.

SECTION 3 OPERATION

SL-IV Pump Operation Overview

Overview of the SL-IV pump operation, control logic, and startup sequences.

Main Menu and Screen Navigation

Describes navigation through the SL-IV pump's main menu screens.

Run Screens

Explains the functions and indicators of the SL-IV pump's Run Screens.

Hours and Alarm History

Displays maintenance hours and a history of triggered alarms and shutdown events.

Pressure and Stroke Rate Control

Allows setting and observing machine pressure and stroke rate.

Set-Up and Maintenance Screens

Configures operational settings and displays system maintenance information.

Alarm and Language Screens

Displays current alarms, messages, and allows language selection.

SECTION 5 TROUBLESHOOTING

Electrical Troubleshooting

Guides for diagnosing and resolving electrical issues with the pump.

HP Water Troubleshooting

Troubleshooting steps for high-pressure water-related problems.

LP Water Troubleshooting

Troubleshooting steps for low-pressure water system issues.

Hydraulic Troubleshooting

Diagnostic procedures for hydraulic system problems.

HP Water Check Valve Troubleshooting

Detailed procedure for troubleshooting HP water check valves.

SECTION 6 LOW PRESSURE WATER SYSTEM

Low Pressure Water System Overview

Overview of the low-pressure water circuits and their functions.

Oil Cooling Water Supply

Details on the oil cooling water supply circuit and its components.

Cutting Water Supply

Information on the cutting water supply circuit and its components.

Booster Pump Operation and Protection

Details on the booster pump's features, operation, and protection.

Low Pressure System Protection

Describes the protective measures for the low-pressure system.

SECTION 7 HIGH PRESSURE WATER

High Pressure Water System Overview

Overview of the high-pressure water system and its components.

Intensifier Disassembly and Reassembly

Detailed instructions for disassembling and reassembling the intensifier.

HP Cylinder Assembly Procedures

Instructions for disassembling and reassembling the HP cylinder assembly and related parts.

HP Plunger Seal Service

Detailed steps for servicing the HP plunger seals.

Hydraulic Piston and Cylinder Procedures

Instructions for removing and reinstalling the hydraulic piston and cylinder.

Intensifier Subassemblies Inspection and Repair

Overview of inspection and repair for intensifier subassemblies.

Discharge HP Check Valve

Procedures for servicing the discharge HP check valve.

Inlet Check Valve

Procedures for servicing the inlet check valve.

Sealing Head and HP Cylinder Maintenance

Inspection and maintenance of the sealing head and HP cylinder.

SECTION 8 ELECTRICAL SYSTEM

Electrical System Overview

Overview of the electrical system controlling the waterjet pump.

Motor Starter and Control Circuits

Details the motor starter circuits and control logic for the pump.

Operation and Control Panel

Guides on operating the control panel, screens, and starting the machine.

Control Power Circuits

Details the control power circuits, transformers, and power supplies.

Optional Features

Information on optional proportional pressure control and modem features.

Electrical Component Maintenance

Overview of maintenance requirements for electrical components.

SECTION 9 HYDRAULIC SYSTEM

Hydraulic System Features and Components

Lists key features and main components of the hydraulic system.

Hydraulic System Operation

Explains how the hydraulic system operates at high and low pressure settings.

Hydraulic Pressure Adjustment and Protection

Guides on adjusting hydraulic pressure and system pressure protection.

Motor/Hydraulic Service Maintenance

Maintenance requirements for the motor and hydraulic system components.

SECTION 10 RECIRCULATION SYSTEM

Recirculation System Overview

Explains the recirculation system's role in maintaining oil temperature and cleanliness.

Recirculation System Operation and Maintenance

Describes the operation, temperature adjustment, and maintenance of the recirculation system.

Oil Filter and Tank Procedures

Procedures for replacing the oil filter and servicing the oil tank.

Hydraulic Oil Replacement

Step-by-step instructions for replacing the hydraulic oil.

SECTION 11 SPECIFICATIONS

Equipment Specifications

Lists specifications for the waterjet pump's size, environment, electrical, and controls.

Hydraulic System Specifications

Specifications related to the hydraulic system, including oil tank and oil type.

Cutting Water and Compressed Air Specifications

Specifications for cutting water supply and compressed air.

Torque and Orifice Specifications

Recommended torque values and orifice support capacities.

Cooling Water Specifications

Common problems encountered with cooling water systems.

SECTION 12 PARTS LISTS

General Parts Information

Introduction to parts lists, abbreviations, and nominal sizes.

Major Assemblies Parts Lists

Exploded views and parts lists for key assemblies including pump, intensifier, hydraulic, electrical, and controls.

Related product manuals