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KMT Streamline SL-IV User Manual

KMT Streamline SL-IV
132 pages
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STREAMLINE HIGH PRESSURE
WATERJET PUMP
OPERATION and SERVICE MANUAL
SL-IV 15hp HSEC
208/230
Manual No. 05139142
Printed: 12/09/03 05139134.doc

Table of Contents

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KMT Streamline SL-IV Specifications

General IconGeneral
BrandKMT
ModelStreamline SL-IV
CategoryWater Pump
LanguageEnglish

Summary

Section 1 Introduction

SL-IV 11 kW (15 hp) Waterjet Pump General Information

Provides general information about the SL-IV 11 kW (15 hp) Waterjet Pump.

Physical Description

Details the physical components and layout of the SL-IV waterjet pump.

Functional Description

Explains how the SL-IV 11 kW (15 hp) Waterjet Pump operates and its market applications.

Worldwide Product Support

Outlines KMT Waterjet's service department, spare parts, and technical assistance.

Safety

Covers safety procedures, labels, warnings, and emergency medical treatment.

Section 2 Equipment Installation

Installation Overview

Guides on understanding the system, components, and safe practices for installation.

Buyer Obligations

Lists tasks the buyer must complete before KMT Waterjet technician arrival.

Seller Obligations

Details tasks the KMT Waterjet technician performs during installation.

Installation Requirements (Utilities)

Specifies requirements for environment, utilities, and electrical connections.

Tools and Equipment

Covers procedures and tools for HP tube coning and threading.

Section 3 Operation

Features

Lists the primary systems composing the SL-IV 11 kW (15hp) Waterjet Pump.

Operation Overview

Describes how to start and stop the pump, and provides component overview.

Operator Console

Explains the layout and function of buttons and lights on the operator panel.

Special Start-Up Procedures

Details procedures for startup after maintenance and initial pump startup.

Shutdown Procedure

Provides procedures for normal, emergency, and remote shutdown of the pump.

Fault Messages Overview

Lists conditions that cause pump shutdown and indicates fault indicators.

Section 4 Maintenance

Maintenance Overview

Provides an overview of scheduled and preventive maintenance for the pump systems.

Scheduled Maintenance

Details maintenance checks performed on various components based on frequency.

General Maintenance

Emphasizes the importance of proper maintenance for performance and component life.

Section 5 Troubleshooting

SL-IV Pump Will Not Start

Lists conditions and corrective actions for when the pump fails to start.

Console Display and Lights Fail to Illuminate

Provides troubleshooting steps for issues with the console display and indicator lights.

Pump Quit Running

Addresses common causes and solutions when the pump stops during operation.

No Control Power (24vdc)

Troubleshooting guide for issues related to the 24vdc control power supply.

Section 6 Low Pressure Water System

Features

Lists the two low pressure circuits: cutting water and cooling water supply.

Oil Cooling Water Supply

Describes the oil cooling water circuit and its components, including the water modulating valve.

Cutting Water Supply

Details the cutting water supply, including filter, quick disconnects, and pressure gauge.

Low Pressure System Protection

Explains protection mechanisms within the low pressure water system.

Water Filter Service

Provides instructions for replacing the water filter element when pressure drops.

Section 7 High Pressure Water System

Components

Identifies the main components of the high-pressure water system.

Intensifier Disassembly and Reassembly

Provides detailed instructions for disassembling and reassembling the hydraulic intensifier.

HP & LP Water Piping

Details procedures for disconnecting and reconnecting HP and LP water piping.

HP Sealing Head--Remove from/Install

Explains the process for removing and installing the HP sealing head.

HP Cylinder

Describes procedures for removing and installing the HP cylinder and servicing seals.

Hydraulic Seal Cartridge & Plunger

Details the removal and installation of hydraulic seal cartridges and plungers.

Hydraulic Cylinder Head and Hydraulic Piston

Covers the disassembly and removal of hydraulic cylinder heads and pistons.

Intensifier Subassemblies Inspection and Repair

Lists various subassemblies for inspection and repair, with section references.

Section 8 Electrical System

Features

Highlights the electrical system's role in turnkey operation and enclosure standards.

Electrical Overview

Describes the single electric motor and the 24vdc control voltage source.

Motor Starter Circuit

Details the components of the Wye-Delta starter circuit, including disconnect and protection.

Control Circuits and Logic

Explains automatic shutdown logic for pump protection based on oil level and temperature.

Operation

Describes normal operation indicators and automatic shutdown conditions.

Proximity Switch Service

Provides troubleshooting and replacement procedures for proximity switches.

Section 9 Hydraulic System

Overview

Describes the hydraulic system's function and its two main circuits.

Features

Lists key features of the hydraulic power and control system.

Components

Lists the main components of the hydraulic system.

Operation

Explains how the hydraulic system operates, including pressure compensation and protection.

Motor Startup

Details the two-stage motor startup process (Wye-Delta).

Pump Compensator Adjustment

Provides instructions for adjusting the pump compensator for pressure control.

Section 10 Recirculation System

Features

Explains the recirculation system's role in maintaining oil temperature and cleanliness.

Components

Lists the key components of the cooling and filtration system.

Operation

Describes how the recirculation pump moves oil, and how temperature is adjusted.

Filter Bypass Pressure Protection

Explains the pressure protection mechanism for the hydraulic filter.

Oil Filter Maintenance

Details when and how to replace the oil filter element and change hydraulic oil.

Section 11 Specifications

Equipment Specifications

Lists general specifications for the SL-IV Waterjet Pump, including installation and environment.

Electrical Specifications

Details motor type, voltage, service amps, and sound level.

Hydraulic System Specifications

Provides specifications for hydraulic oil capacity, type, and operating temperatures.

Cutting Water Specifications

Lists water quality parameters required for the cutting water supply.

Orifice Support Capacity

Shows the pump's capacity for different orifice sizes, ratings, and quantities.

Section 12 Parts Lists

Spare Parts Department Contact

Provides contact information for KMT Waterjet's USA and Europe Spare Parts Departments.

Part Nomenclature

Explains abbreviations and numerical sizes used in parts lists and schematics.

Waterjet Pump Assembly Parts

Lists parts for the main waterjet pump assembly with part numbers and page references.

Hydraulic Intensifier Assembly Parts

Lists parts for the hydraulic intensifier assembly, including part numbers.

Hydraulic Piston Assembly Parts

Lists parts for the hydraulic piston assembly with part numbers.

Hydraulic Cartridge Seal Assembly Parts

Lists parts for the hydraulic cartridge seal assembly with part numbers.

High Pressure Water Assembly Parts

Lists parts for the high-pressure water assembly with part numbers.

Hydraulic Manifold Assembly Parts

Lists parts for the hydraulic manifold assembly with part numbers.

Electrical Assembly Parts

Lists parts for the electrical assembly with part numbers.

Control Panel Configuration Parts

Lists parts related to the control panel configuration with part numbers.

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