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KMT STREAMLINE SL-IV 50 PLUS User Manual

KMT STREAMLINE SL-IV 50 PLUS
179 pages
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STREAMLINE HIGH PRESSURE
WATERJET PUMP
OPERATION and SERVICE MANUAL
SL-IV 50 PLUS
HSEC
Manual No. 80079650

Table of Contents

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KMT STREAMLINE SL-IV 50 PLUS Specifications

General IconGeneral
ModelSTREAMLINE SL-IV 50 PLUS
Pump TypeIntensifier Pump
Horsepower50 HP
ManufacturerKMT Waterjet
Cutting CapabilityMetal, Stone, Glass, Composites

Summary

SECTION 1 INTRODUCTION

SL-IV Waterjet Pump General Information

Overview of the SL-IV Waterjet Pump, its applications, and general configurations.

Physical and Functional Description

Details on the pump's physical components and operational capabilities.

Worldwide Product Support and Safety

Information on KMT service, spare parts, safety guidelines, and emergency treatment.

SECTION 2 INSTALLATION

Installation Overview and Requirements

Guidance on installation, buyer/seller obligations, and utility requirements.

Service Connections and Tools

Details on water, air, drain connections, and required tools for installation.

SECTION 3 OPERATION

SL-IV Pump Operation and Control Logic

Explanation of pump operation, control logic, and start-up sequences.

Operator Interface and Screen Navigation

Description of the main menu, various screens, and their functions.

Run Screen, Alarms, and Controls

Operation of the Run Screen, alarm interpretation, and pressure/stroke rate settings.

Maintenance and System Settings

Functions related to maintenance, system setup, and language selection.

SECTION 4 MAINTENANCE

Scheduled and General Maintenance

Routine maintenance schedules, guidelines, and work area recommendations.

Service Log Data and Procedures

Methods for tracking maintenance trends and ordering spare parts using service logs.

SECTION 5 TROUBLESHOOTING

Troubleshooting Electrical and Pump Issues

Diagnosing electrical problems, pump start failures, and shutdown causes.

Troubleshooting HP and LP Water Systems

Resolving issues with high and low pressure water systems, including leaks and pressure.

Troubleshooting Hydraulic System

Diagnosing hydraulic problems such as hot oil, pressure loss, and valve malfunctions.

HP Check Valve Troubleshooting

Specific procedure for troubleshooting leaks in HP water check valves.

SECTION 6 LOW PRESSURE WATER SYSTEM

Low Pressure Water System Overview

Description of the low pressure water circuits for cutting and cooling.

Oil Cooling Water Supply and Requirements

Details on the hydraulic oil cooling system and water flow requirements.

Cutting Water Supply and Booster Pump

Information on the cutting water circuit, filter, and booster pump operation.

Booster Pump and Filter Maintenance

Procedures for adjusting booster pump pressure and servicing the water filter.

SECTION 7 HIGH PRESSURE WATER

High Pressure Water System Components

Identification of key components in the high pressure water system.

Intensifier Disassembly and Reassembly Procedures

Detailed instructions for disassembling and reassembling the hydraulic intensifier.

HP Cylinder, Sealing Head, and Plunger Service

Service procedures for HP cylinder jug, sealing head, and plunger components.

Check Valve and Sealing Head Service

Procedures for servicing discharge and inlet HP check valves, and sealing head.

SECTION 8 ELECTRICAL SYSTEM

Electrical System Overview and Control Power

Description of the electrical system, motor, control voltage, and power distribution.

Motor Starter and Control Circuits

Details on motor starter circuits, control logic, and PLC interaction.

Sensors, Solenoids, and Control Panel Operation

List of sensors/solenoids and guide to operating the control panel.

Proximity and Optical Relay Switch Service

Procedures for servicing proximity switches and optical relay switches.

SECTION 9 HYDRAULIC SYSTEM

Hydraulic System Features and Components

Key features and identification of main components in the hydraulic system.

Hydraulic System Operation and Pressure Adjustment

How the hydraulic system operates and procedures for adjusting pressure settings.

Hydraulic System Pressure Protection

Details on pressure protection limits and the function of relief valves.

Motor/Hydraulic Service Maintenance

Periodic maintenance for the motor and hydraulic manifold, including lubrication.

SECTION 10 RECIRCULATION SYSTEM

Recirculation System Overview and Components

Purpose and components of the recirculation system for oil management.

Recirculation System Operation and Maintenance

Operation of the recirculation system, filter replacement, and oil change procedures.

Temperature and Pressure Control

Adjustment of operating temperature and details on system pressure protection.

SECTION 11 SPECIFICATIONS

Equipment Specifications and Ratings

Technical data for the pump, including installation, electrical, and controls.

Torque Specifications and Water Quality

Recommended torque values and water quality parameters for cutting water.

Cooling Water Specifications and Orifice Capacity

Cooling water issues and table showing orifice support capacity.

SECTION 12 PARTS LISTS

Parts Lists and Contact Information

Contact details for KMT service and explanation of part nomenclature.

Key Assembly Parts Lists

List of parts for major assemblies like the pump, intensifier, and electrical components.

Specific Component Parts Lists

Detailed parts lists for intensifier, piston, sealing head, and plumbing assemblies.

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