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STREAMLINE SL-IV 50 PLUS
KMT STREAMLINE SL-IV 50 PLUS User Manual
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STREAMLINE HIGH PRESSURE
WATERJET PUMP
OPERATION and SERVICE MANUAL
SL-IV 50 PLUS
HSEC
Manual No. 80079650
2
Table of Contents
Table of Contents
3
Section 1 Introduction
6
IV Waterjet Pump General Information
6
Physical Description
6
Standard Equipment
7
Functional Description
8
Functional Features
8
Worldwide Product Support
9
Service Department
9
Spare Parts
9
Questionnaire
9
Safety
12
Labels and Abbreviations
12
Safety Procedures
14
High Pressure (HP) Piping Safety
16
Emergency Medical Treatment
17
Section 2 Installation
18
Installation
18
Installation Overview
18
Buyer Obligations
19
Seller Obligations
20
Installation Requirements (Utilities)
21
Equipment Location/Environment
21
Service Connections
22
Tools and Equipment
23
Section 3 Operation
29
Operation
29
Main Menu
32
Run Screen 2
35
Hours
36
Alarm History Screen
37
Pressure Control Screen
38
Stroke Rate Screen
39
Set up Screen
40
Maintenance Screen
41
Alarm Screen
42
Language
44
Alarm Banner (Example)
45
Section 4 Maintenance
47
Scheduled Maintenance
48
General Maintenance
49
Service Log Data
51
Troubleshooting
55
Troubleshooting - Electrical
55
Pump will Not Start
55
Console Display and Lights Fail to Illuminate
55
Pump Quit Running
55
No Control Power (24Vdc)
56
Red Light, Message on Operator's Console
56
Troubleshooting - HP Water
57
HP Water Signal Abnormal Fluctuation
57
Hot Surfaces on HP Cylinder Components
57
HP Check Valve Leak
58
Normal Temperature, but Check Valve Problem
58
HP Cutting Water too Low
58
Troubleshooting - LP Water
58
Low Booster Pump Pressure
58
Troubleshooting - Hydraulic
59
Hot Hydraulic Oil
59
Hydraulic Pressure but no High Pressure Water Pressure
59
Special Procedure-HP Water Check Valve
60
HP Check Valve Troubleshooting
60
Section 6 Low Pressure Water System
61
Oil Cooling Water Supply
63
Cutting Water Supply
64
Normal Operating Condition
64
Operation
65
Booster Pump Pressure Adjustment
67
Low Pressure System Protection
67
Maintenance Overview
68
Water Filter Service
69
Boost Pump
70
High Pressure (HP) Water
71
Components
71
Intensifier Disassembly and Reassembly
72
HP & LP Water Piping
74
HP Cylinder
75
Hard Seal End Cap
77
HP Plunger Seal Service
78
Plunger and Hydraulic Cartridge
84
Hydraulic Cylinder Head and Piston
85
Discharge HP Check Valve
88
Inlet Check Valve
90
Sealing Head
92
HP Cylinder
93
Plunger
94
Hydraulic Seal Cartridge
95
Hydraulic Piston
96
Hydraulic Cylinder
100
HP Dump Valve
101
HP Attenuator
101
Section 8 Electrical System
103
Electrical System
103
Electrical Overview
103
Motor Starter Circuit
105
Control Circuits and Logic
106
Operation
108
Control Power Circuits
111
Proportional Pressure Control (Optional)
111
Modem (Optional)
111
Maintenance Overview
112
Proximity Switch Service
112
Optical Relay Switch Service
113
Section 9 Hydraulic System
114
Hydraulic System
114
Features
114
Components
115
Operation
116
Hydraulic Pressure Adjustment
116
Hydraulic System Pressure Protection
117
Motor/Hydraulic Service Maintenance
118
Motor Service
119
Manifold Service
119
Section 10 Recirculation System
120
Recirculation System
120
Components
120
Operation
122
System Pressure Protection
123
Maintenance Overview
124
SECTION 11 SPECIFICATIONS Specifications
128
Equipment Specifications
128
Torque Specifications
132
Cutting Water Specifications
133
Cooling Water Specifications
133
Orifice Support Capacity
134
Section 12 Parts Lists
135
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KMT STREAMLINE SL-IV 50 PLUS Specifications
General
Brand
KMT
Model
STREAMLINE SL-IV 50 PLUS
Category
Industrial Equipment
Language
English
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