EasyManua.ls Logo

KMT STREAMLINE SL-IV 100 User Manual

Default Icon
157 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Printed: 02/14/05
STREAMLINE HIGH PRESSURE
WATERJET PUMP
OPERATION and SERVICE MANUAL
SL-IV 100 hp
200-208v/3/50-60
Manual No. 05148267 Rev. 0
Original: August 2001
05148283

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the KMT STREAMLINE SL-IV 100 and is the answer not in the manual?

KMT STREAMLINE SL-IV 100 Specifications

General IconGeneral
CategoryIndustrial Equipment
ModelSTREAMLINE SL-IV 100
ManufacturerKMT
Pump TypeIntensifier
Max Pressure100, 000 psi
Maximum Operating Pressure90, 000 psi
Water Consumption1 - 2 gpm

Summary

SECTION 1 INTRODUCTION

1 SL-IV 100hp Waterjet Pump General Information

Overview of the SL-IV 100hp waterjet pump and its applications.

1.1 Physical Description

Details the physical characteristics and dimensions of the waterjet pump unit.

1.2 Functional Description

Explains the operational principles and core functionalities of the waterjet pump.

1.4 Safety

Covers essential safety procedures, warnings, and precautions for operating the pump.

1.4.1 Labels and Abbreviations

Describes hazard classifications, labels, and abbreviations used in the manual.

1.4.2 Safety Procedures

Provides detailed safe practices for installation, operation, and maintenance.

1.4.3 High Pressure (HP) Piping Safety

Specific safety guidelines for handling high-pressure piping and connections.

SECTION 2 INSTALLATION

2 Installation

Introduces the installation process for the SL-IV 100hp Waterjet Pump.

2.1 Installation Overview

Outlines the steps and considerations for a successful pump installation.

2.1.1 Buyer Obligations

Lists the responsibilities of the buyer during the installation process.

2.2 Installation Requirements (Utilities)

Details the necessary utilities and site requirements for pump installation.

2.2.1 Equipment Location/Environment

Specifies requirements for the pump's installation location and environmental conditions.

2.2.2 Service Connections

Describes the required water and air connections for the pump.

2.2.3 Tools and Equipment

Lists the tools and equipment needed for HP tube coning and threading.

SECTION 3 OPERATION

3 Operation

Covers the operational aspects of the SL-IV 100D Waterjet Pump.

3.1 Operation Overview

Provides a component overview for the pump's operation.

3.2 Operator Console

Explains the interface and controls of the operator panel.

3.2.1 Component Description

Details the function of each component on the operator console.

3.2.2 Operating Procedures

Guides the user through start, stop, and fault recovery procedures.

3.3 Initial Start-Up Procedure

Step-by-step instructions for the initial start-up of the waterjet pump.

3.3.1 Initial Pump Start Up Checks

Checklist of checks to perform before turning on the pump.

3.3.2 Pump Operation

Instructions for operating the waterjet pump after initial checks.

3.4 Shutdown Procedure

Procedures for safely shutting down the waterjet pump.

3.5 Fault Messages Overview

Explains common fault messages and their corrective actions.

3.5.1 Water Supply Valve Reset

Procedure for resetting the water supply valve after a shutdown.

3.5.2 High Oil Temperature Shutdown

Describes actions for high oil temperature shutdown and recovery.

3.5.5 High Pressure Leak Warning

Explains the high pressure leak warning and shutdown sequence.

SECTION 4 MAINTENANCE

4 Maintenance

Overview of maintenance procedures for the waterjet pump.

4.1 Scheduled Maintenance

Details the scheduled maintenance tasks and frequency.

4.2 General Maintenance

Provides guidelines for general maintenance and safe work practices.

SECTION 5 TROUBLESHOOTING

5 Troubleshooting

Guide to diagnosing and resolving common pump issues.

SL-IV Pump Will Not Start

Troubleshooting steps for when the pump fails to start.

Pump Quit Running

Solutions for issues causing the pump to stop unexpectedly.

Red Flashing Light, Message On Operator’s Console

Interpreting console indicators and messages for troubleshooting.

Oil or Water Leaks from HP Cylinder Weep Holes

Diagnosing and resolving leaks from HP cylinder weep holes.

SECTION 6 LOW PRESSURE WATER

6 Low Pressure Water System

Description of the low pressure water circuits.

6.1 Oil Cooling Water Supply

Details of the oil cooling water supply circuit.

6.2 Cutting Water Supply

Information on the cutting water supply system.

6.2.1 Normal Operating Condition

Specifies normal operating parameters for the low pressure water system.

6.2.3 Boost Pump Pressure Adjustment

Instructions for adjusting the boost pump pressure.

6.3 Maintenance Overview

Overview of maintenance for the low pressure water system.

6.3.1 Water Filter Service

Procedure for servicing the water filter elements.

6.3.2 Boost Pump

Maintenance and adjustment procedures for the boost pump.

SECTION 7 HIGH PRESSURE WATER

7 High Pressure (HP) Water

Description of the high pressure water system.

7.1 Components

Lists the primary components of the HP water system.

7.2 Intensifier Disassembly and Reassembly

Detailed instructions for disassembling and reassembling the hydraulic intensifier.

7.2.1 HP & LP Water Piping

Procedures for disconnecting and reconnecting HP and LP water piping.

7.2.2 HP Sealing Head

Steps for removing and installing the HP sealing head.

7.2.3 HP Cylinder

Procedures for removing and installing the HP cylinder.

7.3 Intensifier Subassemblies Inspection and Repair

Discusses inspection and repair of intensifier subassemblies.

7.3.1 Discharge HP Check Valve

Service instructions for the discharge HP check valve.

7.3.2 Inlet Check Valve

Service instructions for the inlet check valve.

SECTION 8 ELECTRICAL SYSTEM

8 Electrical System

Description of the electrical system components.

8.1 Electrical Overview

Overview of the pump's electrical system.

8.1.2 Control Circuits and Logic

Explains the control logic and automatic shutdown features.

8.2 Maintenance Overview

Overview of maintenance for electrical components.

8.2.1 Proximity Switch Service

Troubleshooting and replacement of proximity switches.

SECTION 9 HYDRAULIC SYSTEM

9 Hydraulic System

Description of the hydraulic system driving the intensifier.

9.1 Overview

Overview of the hydraulic system's circuits and components.

9.2 Operation

How the hydraulic system operates at HI or LO pressure settings.

9.2.1 Hydraulic Pressure Adjustment

Adjusting HI and LO pressure controls.

9.3 Motor/Hydraulic Service Maintenance

Maintenance procedures for hydraulic system components.

SECTION 10 RECIRCULATION SYSTEM

10 Recirculation System

Description of the system for maintaining hydraulic oil temperature.

10.1 Components

Lists the components of the oil recirculation and filtration system.

10.2 Operation

Explains the operation of the recirculation pump and oil filter.

10.4 Maintenance Overview

Overview of maintenance for the recirculation system.

Oil Filter

Indicates when the oil filter needs replacement.

Replace Hydraulic Oil

Procedure for replacing the hydraulic oil and filter.

SECTION 11 SPECIFICATIONS

11 Specifications

Contains general specifications for the waterjet pump.

11.1 Equipment Specifications

Details of the pump's electrical, ambient, and control specifications.

11.2 Torque Specifications

Recommended torque values for hydraulic intensifier and HP connections.

11.3 Cutting Water Specifications

Water quality parameters required for the cutting water supply.

SECTION 12 PARTS LISTS

12 Parts List

Introduction to the parts lists and identification information.

12.1 General

General information on using parts lists for service.

12.2 Part Nomenclature

Abbreviations and size guides used in parts lists.

Related product manuals