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STREAMLINE SL-IV 100
KMT STREAMLINE SL-IV 100 User Manual
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Printed: 02/14/05
STREAMLINE HIGH PRESSURE
WATERJET PUMP
OPERATION and SERVICE MANUAL
SL-IV 100 hp
200-208v/3/50-60
Manual No. 05148267 Rev. 0
Original: August 2001
05148283
2
Table of Contents
Default Chapter
3
Table of Contents
3
Section 1 Introduction
7
Standard Equipment
8
Functional Description
9
Functional Features
9
Questionnaire
10
Service Department
10
Spare Parts
10
Worldwide Product Support
10
Labels and Abbreviations
15
Safety
15
Safety Procedures
17
High Pressure (HP) Piping Safety
19
Emergency Medical Treatment
20
1 Iv100Hp Waterjet Pump General Information
7
Physical Description
7
Section 2 Installation
21
Buyer Obligations
22
Seller Obligations
23
Equipment Location/Environment
24
Installation Requirements (Utilities)
24
Service Connections
25
Tools and Equipment
26
2 Installation
21
Installation Overview
21
Section 3 Operation
32
Component Description
33
Operator Console
33
Operating Procedures
35
Initial Start-Up Procedure
36
Remote Operation
36
Initial Pump Start up Checks
37
Pump Operation
39
Emergency Shutdown Procedure
41
Normal Shutdown Procedure
41
Remote E-Stop Provisions
41
Shutdown Procedure
41
Fault Messages Overview
42
High Oil Temperature Shutdown
42
Water Supply Valve Reset
42
High Booster Temperature Shutdown
43
Low Oil Level Shutdown
43
High Pressure Leak Warning
44
Cutting Water Supply
45
High Pressure Water Transducer
45
Idle Shutdown
45
3 Operation
32
Operation Overview
32
Section 4 Maintenance
47
Scheduled Maintenance
48
General Maintenance
49
Service Log Data
51
Section 5 Troubleshooting
55
5 Troubleshooting
55
6 Low Pressure Water System
59
Oil Cooling Water Supply
59
Section 6 Low Pressure Water System
59
Cutting Water Supply
60
Normal Operating Condition
60
Operation
61
Boost Pump Pressure Adjustment
62
Low Pressure System Protection
62
Maintenance Overview
63
Water Filter Service
64
Boost Pump
65
Components
66
7 High Pressure (HP) Water
66
Intensifier Disassembly and Reassembly
67
HP & LP Water Piping
68
HP Sealing Head
69
HP Cylinder
71
Hydraulic Seal Cartridge & Plunger
73
Hydraulic Cylinder Head and Hydraulic Piston
75
Intensifier Subassemblies Inspection and Repair
77
Discharge HP Check Valve
78
Inlet Check Valve
80
Sealing Head
81
HP Cylinder
82
Plunger
83
Hydraulic Seal Cartridge
84
Hydraulic Piston
86
Hydraulic Cylinder
88
HP Attenuators
89
HP Dump Valve
89
Electrical Overview
90
Section 8 Electrical System
90
Control Circuits and Logic
91
Operation
92
Maintenance Overview
94
Proximity Switch Service
94
Optical Relay Switch Service
95
8 Electrical System
90
Motor Starter Circuit
90
Section 9 Hydraulic System
96
Features
97
Components
98
Hydraulic Pressure Adjustment
99
Operation
99
Hydraulic System Pressure Protection
100
Motor/Hydraulic Service Maintenance
101
Manifold Service
102
Motor Service
102
Components
104
9 Hydraulic System
96
Overview
96
Section 10 Recirculation System
104
Operation
105
System Pressure Protection
106
Maintenance Overview
107
Equipment Specifications
111
10 Recirculation System
104
Section 11 Specifications
111
11 Specifications
111
Torque Specifications
114
Cutting Water Specifications
115
Cooling Water Specifications
116
Orifice Support Capacity
116
4
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KMT STREAMLINE SL-IV 100 Specifications
General
Brand
KMT
Model
STREAMLINE SL-IV 100
Category
Industrial Equipment
Language
English
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