BA 35203_04 * 3.0 * 35203_04_07_Wartung.fm 7-3
Maintenance 7
7.2 Maintenance overview
Maintenance plan
Important information on the maintenance plan
Have the maintenance work "delivery inspection" and the inspections "A"
1st inspection at 100 hours of operation, "B" every 500 hours of operation
and "C" every 1500 hours of operation (annually) performed by an
authorized service center to have warranty claims recognized.
For service and maintenance on the attachment, please refer to the
operation and maintenance manual of the attachment manufacturer as
well.
Oil and filter changes
1
()
Service
centre
User/operator Service centre
Delivery
inspection
Every 10 o/h
(once a day)
Every 20 o/h
“A”
1st Inspection
at 100 o/h
“B” 2nd Inspection
then every
500 o/h
“C”
every 1500 o/h
once a year
Motor oil
2, 3
●●
Motor oil filter
●●
Fuel filter
●●
Fuel pre-filter
●●
Urea filter
4, 5
(on the pump) ●
Air cleaner
4
(urea tank) ●●●
Filling screen
4
(urea tank) ●●
Air filter insert
6
●●
Air cleaner cartridge – safety cartridge
7
●
Gearbox oil in rear axle gearbox
8
●●
Gearbox oil in differential (front and rear axles)
●●
Gearbox oil in left and right-hand planetary drives
(front and rear axles)
●●
Hydraulic oil
●
Return filter air cleaner (filter) element at hydraulic oil
tank
●●
Hydraulic oil tank cleaner
7
●
Heater fine dust filter
7
(cabin interior) ●●
1. Have the 1st inspection at 100 hours of operation and the 2nd inspection at 500 hours of operation performed by an authorized service center otherwise
warranty claims will not be acknowledged
2. Have maintenance performed by an authorized service centre (acknowledgement of warranty claims).
3. Important! Before changing the oil, a manual regeneration of the exhaust after-treatment system (DOC and SCR catalytic converter) must be performed for
DEUTZ engines with EU exhaust emission level IV (EPA tier4f) – see “Manual regeneration” on page 7-84. Then reset the maintenance counter in the DEUTZ
engine controller.
4. The urea system is only installed in DEUTZ engines with EU exhaust emission level IV (EPA tier 4f) with exhaust after-treatment system (DOC and SCR
catalytic converter).
5. At the latest after 2 years.
6. Replace air cleaner (filter) element at least once a year or every 1500 hours of operation.
7. Depending on the work operation and accumulation of dust as well as for applications in acidic environments, change the filter more often.
8. Every 500 hours of operation, change oil after taking into service for the first time and afterwards, every 1500 hours of operation.
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