Kramer 5035 User Manual

Operator’s Manual
Wheel loader
350 / 5035
Machine model 348-01
From serial no. 348 01 0001
Version 2.0
Document number 1000303369
Language [en]

Kramer 5035 Specifications

General

Brand	Kramer
Model	5035
Category	Compact Loader
Language	English

Summary

1 Introduction

1.2 Machine Safety Notice

Details general safety principles and machine handling.

1.5 Legal Regulations for Wheel Loader Operation

1.6 Application Fields and Attachment Use

1.8 Labels and Symbols

2 Safety Instructions

2.1 Identification of Warnings and Dangers

Explains the meaning of danger, caution, notice, and environment symbols.

2.2 Designated Use and Liability Exemption

Defines proper use and limits manufacturer liability for misuse.

2.3 General Conduct and Safety Instructions

Outlines organizational measures and basic rules for safe operation.

2.4 Safety Instructions for Operation

Provides essential safety guidelines for normal machine operation.

2.5 Safety Instructions for Maintenance

Details safety precautions to be taken during maintenance activities.

2.6 Maintenance of Protective ROPS and FOPS Structures

2.7 Warning of Special Hazards

Highlights specific hazards like electrical, gas, hydraulic, noise, and battery.

3 Operation

3.3 Instrument Panel, Lever, and Drive Overview

3.5 Functional Description: Indicator Lights

3.6 Indicator Lights and Warning Lights Description

3.7 Important Notices Before Machine Operation

Covers operator qualifications, manual understanding, and pre-operation checks.

3.8 Checklists

Provides checklists for starting, operating, and parking the machine.

3.9 Cabin

3.13 Seat Belt (Lap Belt)

Instructions and notices for fastening and using the lap belt.

3.17 Key-Based Drive Interlock (Option)

3.18 Drive Interlock with Code Input (Option)

3.20 Putting the Diesel Engine into Operation

Procedures and notices for starting the diesel engine.

3.21 Jump-Starting the Engine (External Battery)

3.22 Preparatory Work – Putting Machine into Operation

General preparation steps before operating the machine.

3.23 Steering System

3.28 Brake/Inching Pedal

Specific notices and operation of the brake/inching pedal.

3.29 Parking Brake

Information and procedure for applying and releasing the parking brake.

3.30 Putting the Machine into Operation

Steps for selecting travel direction and starting machine travel.

3.31 Stopping/Parking the Machine

Procedures for safely stopping and parking the machine.

3.32 Load Stabilizer (Option)

3.35 Differential Lock (Option)

3.43 Loader Unit Control Lever (Overview)

Overview of the loader unit control lever (joystick) functions.

3.44 Operating and Securing 3rd Control Circuit (Standard)

How to operate and secure the standard 3rd control circuit.

3.45 Electrical Operation and Locking 3rd Control Circuit (Option)

3.47 Emergency Lowering of Loader Unit with Engine Stopped

3.48 Pressure Relief on Quick Couplers and Quickhitch

3.49 Equipping Machine with Standard Bucket

3.50 Working with the Standard Bucket

Safety instructions and practical hints for working with a standard bucket.

3.51 Installing Multipurpose Bucket and Hydraulic Attachments

3.52 Working with the Multipurpose Bucket

Safety instructions and practical hints for using a multipurpose bucket.

3.53 Fitting Pallet Forks

3.54 Working with Pallet Forks

General and specific safety instructions for working with pallet forks.

3.57 Hose Burst Valve Safety Feature (Option)

3.58 Trailer Couplings (Option)

3.59 Towing and Transporting the Machine

Safety instructions and procedures for towing and transporting the machine.

3.60 Crane-Lifting the Machine

3.61 Loading and Transporting Machine on Transport Vehicle

Safety instructions for loading and transporting the machine on a vehicle.

3.62 Putting Machine Out of Operation Temporarily

Procedures for stopping and parking the machine temporarily.

4 Troubleshooting

4.1 Engine Malfunctions

Lists possible engine malfunctions and their causes/solutions.

5 Maintenance

5.1 Notice on Maintenance and Servicing

5.2 Fuel System

5.3 Engine Lubrication System

Checks and procedures for maintaining the engine oil level.

5.4 Engine and Hydraulics Cooling System

Information and procedures for cooling system maintenance.

5.5 Air Filter

5.6 V-Belt

5.7 Hydraulic System

Safety instructions and maintenance of the hydraulic system.

5.8 Checking Hydraulic Pressure Lines

5.9 Lubrication Work on the Axles

5.10 Lubrication Work on the Loader Unit

5.11 Maintenance of the Braking System

General notices on service and parking brake maintenance.

5.12 Tyres

5.14 Maintenance of the Electrical System

Safety instructions and maintenance of the electrical system and battery.

5.15 Servicing and Maintenance

5.16 Maintenance and Servicing of Attachments

5.17 Maintenance of Automatic Trailer Coupling (Option)

5.19 Fluids and Lubricants

Table listing required fluids, lubricants, specifications, and capacities.

5.22 Maintenance Plan

Overview of scheduled maintenance tasks and intervals.

6 Technical Data

6.3 Engine

Technical specifications for the engine.

6.4 Travelling Drive

6.6 Brakes

Technical details on the service and parking brake systems.

6.7 Steering System

6.8 Operating Hydraulics

6.9 Electrical System

6.15 Tightening Torques

6.16 Payloads

Payload data for the loader unit with bucket and pallet forks.