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KTM 125 Repair Manual

KTM 125
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Ignition
General information
The measurements described below will only reveal severe problems.
Coil short circuits leading to weak ignition sparks or low generator
output, respectively, can only be detected with the help of an ignition
test bench. In the case of malfunction always check the cables and the
plug and socket connections of the ignition system first.
Make sure to select the correct measuring range when performing
measurements.
The CDI unit can be checked only on the ignition test bench.
Spark plug
Electrode distance: 0.60 mm (0.024 in)
Insulator
Check for cracks and fissures.
!
CAUTION
!
A
LWAYS USE A SPARK PLUG WITH RESISTOR. OTHERWISE PROBLEMS CAN OCCUR IN
THE
CDI UNIT
.
Check stator and pulse generator
Use an ohmmeter to perform the following measurements:
NOTE: The measuring must be performed at a temperature of 20° C.
Otherwise significant deviations must be expected.
Replace the stator and/or the pulse generator if the measured values
deviate significantly from the setpoint values.
Ignition
Measure cable colours Resistance
2K-1
Pulser coil red – green 100 20%
Exciter
black/red – red/white
24,8 20%
Pulser coil red – green 100 20%
2K-2 Exciter
black/red– red/white
24,8 20%
Charge coil ground – yellow 0,74 20%
Pulser coil red – green 100 20%
2K-3
Exciter
black/red – red/white
12,7 20%
Charge coil ground – yellow 0,65 20%
white – yellow 0,16 20%
5-19C
Kokusan 2K-1
Kokusan 2K-2
Kokusan 2K-3
0,60 mm
LOCTITE 243
LOCTITE 243
LOCTITE 243
2K-1
2K-2
2K-3

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KTM 125 Specifications

General IconGeneral
Bore x Stroke54 mm x 54.5 mm
StarterKickstarter
Transmission6-speed
Engine TypeSingle-cylinder, 2-stroke
Displacement124.8 cm³
Cooling SystemLiquid cooled
Fuel SystemCarburetor
LubricationPremix (oil-fuel mixture)

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