KTM 65 SX - Service Schedule

9 SERVICE SCHEDULE 20
9.1 Service schedule
Annually
Every 80 operating hours
Every 40 operating hours
Every 20 operating hours
Once after 10 operating hours
Check the front brake linings. ( p. 50) ○ ● ● ●
Check the rear brake linings. ( p. 55) ○ ● ● ●
Check the brake discs. ( p. 48) ○ ● ● ●
Check brake lines for damage and leakage. ○ ● ● ●
Change the sealing sleeves of the foot brake cylinder. x
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Change the rear brake fluid. x
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Check the rear brake fluid level. ( p. 54) ○ ● ● ●
Check the free travel of the foot brake lever. ( p. 52) ○ ● ● ●
Check the frame and swingarm. x
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Check swingarm bearing. x
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Check the heim joints on the upper and lower shock absorbers. x
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Service the fork. x
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Service the shock absorber. x
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Check the tire condition. ( p. 60) ○ ● ● ●
Check the tire air pressure. ( p. 60) ○ ● ● ●
Check wheel bearing for play. x
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Check the wheel hubs. x
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Check rim run-out. x
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Check the spoke tension. ( p. 60) ○ ● ● ●
Check the chain, rear sprocket, engine sprocket, and chain guide. ( p. 43) ○ ● ● ●
Check the chain tension. ( p. 41) ○ ● ● ●
Lubricate all moving parts (e. g. hand levers, chain, ...) and check for smooth operation. x
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Change the hydraulic clutch fluid. x ( p. 46)
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Check the fluid level of the hydraulic clutch. ( p. 46) ○ ● ● ●
Change the front brake fluid. x
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Check the front brake fluid level. ( p. 49) ○ ● ● ●
Check the free travel of the hand brake lever. ( p. 48) ○ ● ● ●
Grease the steering head bearing. x ( p. 33)
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Check play of steering head bearing. ( p. 32) ○ ● ● ●
Change the spring of the exhaust control. x
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Change the piston. x
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Change the connecting rod, conrod bearing and crank pin. x
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Change the crankshaft bearing. x
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Check the transmission and shift mechanism. x
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Change all engine bearings. x
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Change the gear oil. x ( p. 68)
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Check the gear oil level. ( p. 68) ● ● ●
Change the spark plug. x
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Change the spark plug connector. x
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Check the cylinder and piston. x
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Check the intake membrane. x
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Check the exhaust control for functioning and smooth operation. x
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Check the clutch. x
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Check all hoses (e. g. fuel, cooling, bleeding, drainage) and sleeves for tearing, tightness and correct
routing. x
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