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KTM
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F8101S5
KTM F8101S5 User Manual
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AUXILIAR
Y
SUBSTANCES
24
141
Preserving
materials
for
paints,
metal
and
rubber
Recommended
supplier
Motorex
®
–
Moto
Protect
Special
cleaner
for
glossy
and
matte
paint
finishes,
metal
and
plastic
surfaces
Recommended
supplier
Motorex
®
–
Quick
Cleaner
Universal
oil
spray
Recommended
supplier
Motorex
®
–
Joker
440
Synthetic
142
144
Table of Contents
Table of Contents
4
Means of Representation 1
7
Symbols Used
7
Formats Used
7
Safety Advice
8
Use Definition - Intended Use
8
Misuse
8
Degrees of Risk and Symbols
9
Tampering Warning
9
Safe Operation
9
Protective Clothing
10
Work Rules
10
Environment
10
Owner's Manual
11
Important Notes
12
Manufacturer and Implied Warranty
12
Operating and Auxiliary Substances
12
Spare Parts, Accessories
12
Service
12
Figures
12
Customer Service
12
View of Vehicle
14
View of Vehicle, Front Left (Example)
14
View of Vehicle, Rear Right (Example)
15
Serial Numbers
16
Chassis Number
16
Type Label
16
Engine Number
16
Fork Article Number
16
Shock Absorber Article Number
17
Controls
18
Clutch Lever
18
Hand Brake Lever
18
Throttle Grip
18
Kill Switch
18
Electric Starter Button
19
Combination Switch
19
Indicator Lamps Overview
19
Service Hour Counter
20
Opening the Filler Cap
20
Closing the Filler Cap
21
Cold Start Button
22
Idle Speed Adjusting Screw
23
Shift Lever
23
Foot Brake Lever
24
Plug-In Stand (All SX-F Models)
24
Side Stand (XC-F US)
24
Preparing for Use 7
25
Advice on Preparing for First Use
25
Running in the Engine
26
Starting Power of Lithium-Ion Batteries at Low Temperatures
27
Preparing the Vehicle for Difficult Operating Conditions
27
Preparing Vehicle for Rides on Dry Sand
27
Preparing Vehicle for Rides on Wet Sand
28
Preparing Vehicle for Rides on Wet and Muddy Circuits
29
Preparing Vehicle for High Temperatures or Slow Riding
29
Preparing Vehicle for Low Temperatures or Snow
29
Riding Instructions
30
Checks and Maintenance Measures When Preparing for Use
30
Starting the Vehicle
30
Activating Launch Control
31
Activating Traction Control
32
Starting off
32
Shifting, Riding
33
Applying the Brakes
33
Stopping, Parking
34
Transporting
34
Refueling
35
Service Schedule 9
37
Additional Information
37
Required Work
37
Recommended Work
38
10 Tuning the Chassis
40
Checking the Basic Chassis Setting with the Rider's Weight
40
Air Suspension AER 48
40
Compression Damping of the Shock Absorber
41
Adjusting the Low-Speed Compression Damping of the Shock Absorber
41
Adjusting the High-Speed Compression Damping of the Shock Absorber
42
Adjusting the Rebound Damping of the Shock Absorber
43
Measuring Rear Wheel Sag Unloaded
43
Checking the Static Sag of the Shock Absorber
44
Checking the Riding Sag of the Shock Absorber
45
Adjusting the Spring Preload of the Shock Absorber
45
Adjusting the Riding Sag
46
Checking the Basic Setting of the Fork
47
Adjusting the Fork Air Pressure
48
Adjusting the Compression Damping of the Fork
49
Adjusting the Rebound Damping of the Fork
50
Handlebar Position
50
Adjusting the Handlebar Position
51
11 Service Work on the Chassis
52
Raising the Motorcycle with a Lift Stand
52
Removing the Motorcycle from the Lift Stand
52
Bleeding the Fork Legs
53
Cleaning the Dust Boots of the Fork Legs
53
Removing the Fork Protector
54
Installing the Fork Protector
54
Removing the Fork Legs
54
Installing the Fork Legs
55
Removing the Lower Triple Clamp
56
Installing the Lower Triple Clamp
57
Checking the Steering Head Bearing Play
59
Adjusting the Steering Head Bearing Play
60
Lubricating the Steering Head Bearing
60
Removing the Start Number Plate
61
Installing the Start Number Plate
61
Removing Front Fender
61
Installing Front Fender
62
Removing the Shock Absorber
62
Installing the Shock Absorber
63
Removing the Seat
65
Mounting the Seat
65
Removing the Air Filter Box Cover
66
Installing the Air Filter Box Cover
67
Removing the Air Filter
67
Cleaning the Air Filter and Air Filter Box
68
Installing the Air Filter
69
Preparing Air Filter Box Cover for Securing
69
Removing the Main Silencer
69
Installing the Main Silencer
70
Changing the Glass Fiber Yarn Filling of the Main Silencer
70
Removing the Fuel Tank
71
Installing the Fuel Tank
73
Checking for Chain Dirt Accumulation
75
Cleaning the Chain
75
Checking the Chain Tension
76
Adjusting the Chain Tension
77
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
78
Checking the Frame
80
Checking the Swingarm
80
Checking the Throttle Cable Routing
80
Checking the Rubber Grips
81
Adjusting the Basic Position of the Clutch Lever
82
Checking/Correcting the Fluid Level of the Hydraulic Clutch
82
Changing the Hydraulic Clutch Fluid
83
Brake System 12
85
Checking the Free Travel of the Hand Brake Lever
85
Adjusting the Basic Position of the Hand Brake Lever
85
Checking the Brake Discs
85
Checking the Front Brake Fluid Level
86
Adding Front Brake Fluid
87
Checking the Front Brake Linings
88
Changing the Front Brake Linings
88
Checking the Free Travel of Foot Brake Lever
90
Adjusting the Basic Position of the Foot Brake Lever
91
Checking the Rear Brake Fluid Level
92
Adding Rear Brake Fluid
92
Checking the Brake Linings of the Rear Brake
93
Changing the Rear Brake Linings
94
13 Wheels, Tires
96
Removing the Front Wheel
96
Installing the Front Wheel
97
Removing the Rear Wheel
97
Installing the Rear Wheel
98
Checking the Tire Condition
100
Checking the Tire Air Pressure
100
Checking Spoke Tension
101
14 Electrical System
102
Removing the Battery
102
Installing the Battery
102
Recharging the Battery
103
Changing the Main Fuse
104
15 Cooling System
106
Checking the Antifreeze and
106
Coolant Level
106
Checking the Coolant Level
107
Draining the Coolant
107
Refilling Coolant
108
Changing the Coolant
109
Tuning the Engine
110
Checking the Play in the Throttle Cable
110
Cable
110
Changing the Mapping
113
Adjusting the Idle Speed
113
Teaching the Throttle Valve Position
114
Checking the Basic Position of the Shift Lever
115
Adjusting the Basic Position of the
115
Service Work on the Engine
116
Changing the Fuel Screen
116
Checking the Engine Oil Level
118
Changing the Engine Oil and Oil
118
Adding Engine Oil
121
Cleaning, Care
122
Cleaning the Motorcycle
122
Storage
124
Putting into Operation after Storage
125
20 Troubleshooting
126
21 Blink Code
128
22 Technical Data
130
Engine
130
Engine Tightening Torques
131
Capacities
133
Engine Oil
133
Coolant
133
Fuel
133
Chassis
133
Electrical System
134
Tires
134
Fork
134
Sx-F Eu
134
Sx-F Us
135
XC-F Us
135
Sx-F Eu
136
Sx-F Us
136
XC-F Us
137
Chassis Tightening Torques
138
Substances
140
Auxiliary Substances
142
Standards
144
Adjusting the Play in the Throttle
145
Index of Special Terms
145
Adjusting the Characteristic Map of
146
List of Abbreviations
146
List of Symbols
147
Yellow and Orange Symbols
147
Index
148
Other manuals for KTM F8101S5
Setup Instructions
19 pages
4
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KTM F8101S5 Specifications
General
Brand
KTM
Model
F8101S5
Category
Motorcycle
Language
English
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