CONTENTS
Drive unit Oil Change(First Oil Change of the 50 hours) ................................................81
Replacing Fuel Filter Cartridge ....................................................................................... 81
EVERY 1000 SERVICE HOURS ........................................................................... 81
Replacing the Hydraulic Pilot Filter Element................................................................... 81
Replacing Hydraulic Return Filter Cartridge ................................................................... 82
Hydraulic Oil Change (Including Replacing of the Suction Filter in the Hydraulic Tank) 83
Hydraulic Oil Check with Hydraulic Hammers ................................................................ 84
EVERY 1000 SERVICE HOURS OR ONCE A YEAR ........................................... 84
Replacing Air Filter Element ........................................................................................... 84
EVERY 1500 SERVICE HOURS ........................................................................... 85
Checking Injector Tip ...................................................................................................... 85
Replacing Oil Separator Element ...................................................................................85
Checking EGR Cooler .................................................................................................... 85
EVERY 2000 SERVICE HOURS ........................................................................... 85
Changing Front Idler and Track Roller Oil ......................................................................85
Checking the Alternator and Starter Motor .....................................................................85
EVERY 3000 SERVICE HOURS ........................................................................... 85
Checking EGR System ................................................................................................... 85
Checking Turbocharger .................................................................................................. 85
Cleaning Diesel Particulate Filter (DPF).........................................................................85
ANNUAL SERVICING............................................................................................ 86
Electrical Wiring and Fuses ............................................................................................ 86
Checking the Electrical Circuit ........................................................................................ 86
Checking Air-Conditioner Pipes and Hoses....................................................................86
Checking Boost Sensor and AFS (Air Flow Sensor) ......................................................86
Checking Condition of Diesel Particulate Filter (DPF) Muffler........................................86
Checking Diesel Particulate Filter (DPF) Differential Pressure Sensor and Piping for Gas
Leak................................................................................................................................86
Checking Diesel Particulate Filter (DPF) Exhaust Gas Temperature Sensor.................86
Checking EGR Piping for Gas Leak ............................................................................... 86
BIENNIAL SERVICING .......................................................................................... 86
Replacing Air-Conditioner Pipes and Hoses...................................................................86
Replacement of Radiator Hoses and Hose Clamps ....................................................... 86
Changing Radiator Coolant ............................................................................................ 87
Replacing Fuel Hoses and Hose Clamps.......................................................................88
Replacing Intake Air line ................................................................................................. 88
Replacement of Oil Separator Rubber Hose .................................................................. 88
Replacement of Diesel Particulate Filter (DPF) Differential Pressure Sensor Rubber
Piping (Front and Back) .................................................................................................. 88
Replacement of Suction pipe downstream the AFS (Air Flow Sensor) .......................... 88
Replacement of Boost Sensor Pressure Rubber Piping................................................. 88
Replacement of EGR Cooler Hose................................................................................. 88
SERVICING AS REQUIRED.................................................................................. 89
Checking Amount of Refrigerant (gas) ........................................................................... 89
Draining the fuel filter...................................................................................................... 89
OTHER ADJUSTMENTS AND REPLACEMENTS.................................................... 90
PURGING OF THE FUEL SYSTEM ...................................................................... 90
ADJUSTMENT OF TRACKS ................................................................................. 90
Special Information when Using Rubber Tracks.............................................................91
CHANGING THE BUCKET .................................................................................... 92
FUSES ................................................................................................................... 92
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