KYMCO Mongoose/KXR 250

18. STARTING SYSTEM
18-5
Mongoose/KXR 250
ASSEMBLY
Apply grease to the dust seal in the front
cover.
Install the brushes onto the brush holders.
Apply a thin coat of grease to the two ends
of the armature shaft.
Insert the commutator into the front cover.
Install a new O-ring to the front cover.
Install the starter motor case, aligning the
tab on the motor case with the groove on the
front cover.
Tighten the starter motor case screws.
STARTER MOTOR INSTALLATION
Connect the starter motor cable connector
and properly install the waterproof rubber
jacket.
Check the O-ring for wear or damage and
replace if necessary.
Apply grease to the O-ring and install the
starter motor.
Tighten the two mounting bolts.
Torque: 0.8～1.2kgf-m
Front Cove
r
Groove
Commutato
r
Motor Case
O-rin
g
O-rin
g
Tab
• Be careful not to damage the brush and
armature shaft mating surfaces.
• When installing the commutator, the
armature shaft should not damage the
dust seal lip.
＊
When assembling the front cover and
motor case, slightly press down the
armature shaft to assemble them.
＊
The starter motor cable connector must
be installed properly.
＊