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General| Model | LG20D |
|---|---|
| Load Capacity | 2000 kg |
| Load Center Distance | 500 mm |
| Power Type | Diesel |
| Lift Height | 3000 mm |
| Overall Width | 1150 mm |
| Fork Length | 1070 mm |
| Fuel Tank Capacity | 50 L |
| Tire Type | Pneumatic |
| Front Tire Size | 7.00-12-12PR |
| Battery Voltage | 12 V |
Overview of the manual's purpose and contents.
Guidance on safe operation and handling practices.
Explains the meaning of hazard and warning symbols used in the manual.
Outlines the primary benefits and operational advantages of the forklift.
Details the main uses of the forklift in material handling.
Lists applications and actions that are forbidden for safety reasons.
Specifies the necessary conditions for the operating ground surface.
Provides guidance on operating in various weather conditions.
Details specific precautions for extreme temperatures.
Emphasizes operator training and appropriate clothing for safety.
Covers safe working conditions and prohibitions like drunk driving.
Importance of a clean cab and functional safety components like the overhead guard.
Highlights the necessity of performing scheduled maintenance tasks.
Safety measures against fire hazards and exceeding load capacity.
Instructions for selecting and utilizing pallets correctly for safe handling.
Essential checks and actions before starting the forklift engine.
Guidelines for safe maneuvering and operation during use.
Details unsafe driving maneuvers and their consequences.
Rules for safe fork operation, including avoiding tip use and push-pull methods.
Guidelines for operating the forklift on inclines and slopes.
Instructions for stable and secure stacking of goods.
Rules against being on, under, or near moving forklift parts.
Strict warning against entering the mast mechanism area.
Conditions and procedures for mast tilting and fork lifting.
Specific guidelines for operating within vehicle trunks or confined spaces.
Proper methods for getting on and off the forklift.
Warnings about excessive load height and checks for chain integrity.
Procedures for fork adjustment and transporting oversized goods.
Warning against unloading goods manually.
Steps for safely parking a forklift with faults.
Essential steps to take after finishing operation.
Rules for selecting appropriate parking locations and methods.
Information on maximum noise levels and how they are measured.
Details on human body vibration acceleration levels.
Conditions for the location where maintenance is performed.
Safety measures to follow before starting repair work.
Specific safety guidelines during maintenance and repair activities.
Procedures for checking and replacing tires.
Safety for jack use and proper disposal of fluids.
First aid for electrolyte spills and cleaning precautions.
Warning about seawater's corrosive effect on batteries.
Identifying abnormal battery states and prohibitions on disassembly.
Guidelines for storing batteries and disposing of waste batteries.
Procedures for safely mounting attachments onto the forklift.
Guidelines for operating the forklift with attached equipment.
General safety advice and warnings when using attachments.
How attachments affect the forklift's rated load capacity.
Safety measures and procedures for refueling the gas forklift.
Checks to perform on the gas cylinder before and during use.
Steps to take in case of leaks or fires involving the gas forklift.
Safety tips for operating the gas forklift during normal use.
Information provided on the forklift's instruction label.
Key details found on the forklift's main identification plate.
Explanation of the graphical representation of load capacities.
Description of the label indicating multi-way valve handle positions.
Visual guide detailing lubrication points and service intervals.
Labels showing speed gear selection and forward/reverse direction.
Explains safety marks related to lifting and general hazards.
Details labels for tire pressure, fuel, and hydraulic oil.
Warnings related to fan hazards and cleaning prohibitions.
Identifies the label that prohibits specific lifting actions.
Illustrated list of the main parts of the forklift.
Labels and identifies all major control levers, pedals, and buttons.
Details the fuel gauge and its related warnings.
Explains indicators for steering, parking, and engine preheating.
Information on water temperature, oil/water separator, and battery charging indicators.
Explanation of the timer gauge and oil pressure alarm light.
Detailed explanation of the ignition switch positions and their functions.
Describes the function of the three-position light switch and its settings.
How to operate the steering wheel and use the horn.
Operation of turn signals and the fork lifting/lowering lever.
Operation of the mast tilt lever and parking brake.
How to use the gear shifting lever for mechanical drive.
Details on clutch, inching, accelerating, and brake pedals.
How to adjust the operator's seat for comfort and control.
Safety components protecting the operator from falling loads.
Accessing the engine and locking fork positions.
Use of towing pin, safety steps for entry, and electrical protection.
Location and inspection of the brake fluid reservoir.
Procedures for opening and accessing hydraulic and fuel tanks.
Precautions when opening the water tank cover.
How to check fluid levels in various tanks.
Ensuring all lights and mirrors are functional and clean.
Guidelines for operating a new forklift during its break-in period.
Understanding how load affects forklift stability.
Explanation of load center definition and capacity charts.
Conditions that ensure maximum forklift stability.
Methods for safely transporting the forklift.
Steps for safely loading and unloading the forklift.
How to properly lift the forklift using appropriate equipment.
Steps to perform before starting the engine.
Actions to take after the engine has started.
Correct posture and initial adjustments for the operator.
Setting the fork height and mast tilt for operation.
How to change gears and reduce speed safely.
Operating the steering system and parking the forklift.
Steps for handling sudden malfunctions.
Guidelines for securely loading goods onto the forks.
Step-by-step guide for stacking goods safely.
Step-by-step guide for safely removing goods.
Procedures before storing the forklift.
Guidelines for short-term and extended storage periods.
Essential inspections before operating a forklift after long-term storage.
General rules and prerequisites for inspections.
Specific checks for fluid leaks and tire air pressure.
Ensuring correct torque on hub nuts and inspecting wheel rims.
Verifying the integrity and secure mounting of the overhead guard.
Inspecting levels of brake fluid, battery electrolyte, and coolant.
Checking engine oil level and fan belt tightness.
Inspecting rear lights, hydraulic oil, and pipelines for issues.
Procedures for checking the oil level in the power shifting transmission.
Inspecting gear rack, fork positioning, and front lights.
Checks on seat adjustment, levers, parking brake, and instruments.
Verifying functionality of fuel gauge, lights, signals, horn, and pedals.
Checking the normal operation of the mast lifting and tilting.
Inspecting lifting chain tension and steering wheel free travel.
Verifying exhaust condition, clutch, brakes, steering, and backup lamp.
Steps for replacing blown fuses to protect the electrical system.
Detailed instructions for replacing front and rear tires.
Schedule for routine maintenance based on operating hours and conditions.
Regular checks for engine status, exhaust, filters, and internal parts.
Inspections and replacements for fuel filters and related components.
Checks for coolant levels, hoses, and fan belts.
Maintenance for hydraulic transmission, drive axle, and wheel components.
Inspections of steering wheel play and device installation.
Maintenance for steering knuckles, rear axle, and cylinders.
Inspection of brake pedals, pipelines, and master cylinder.
Checks on brake drums, friction plates, brake shoes, and bottom plates.
Inspection of forks, mast, carriage, and related components.
Maintenance for lifting chains, sprockets, and attachments.
Inspections of lift cylinder and hydraulic pump.
Maintenance for hydraulic system components like valves and pipelines.
Inspection of ignition system, starter motor, battery, and wiring.
Inspecting the overhead guard, gear rack, and machine body.
Verifying instrument functionality and overall machine operation.
Visual guide detailing lubrication points and service intervals.
Table of recommended oils, greases, and antifreeze for various forklift systems.
