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LS Industrial Systems XBC-E Series User Manual

LS Industrial Systems XBC-E Series
542 pages
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Table of Contents

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LS Industrial Systems XBC-E Series Specifications

General IconGeneral
BrandLS Industrial Systems
ModelXBC-E Series
CategoryController
LanguageEnglish

Summary

Chapter 1 Introduction

1.1 Guide to Use This Manual

Explains how to use the manual, covering specifications, functions, and handling instructions for the XGB series PLC.

1.2 Features

Details the key features of the XGB system, including hardware performance, compact size, improved programming, and optimized communication.

1.3 XGB E-Type System Configuration

Outlines the system configuration for the XGB E-Type PLC, detailing total I/O points, expansion modules, and main unit models.

1.4 Product List

Lists the available products, including main units, power supplies, option modules, and cables, with their respective specifications.

1.5 Terminology

Provides definitions for terms used throughout the manual, such as Module, Unit, PLC System, XG5000, I/O image area, Cnet, FEnet, Pnet, Dnet, RTC, and Watchdog Timer.

Chapter 2 Quick Start Guide

2.1 Getting Started

Provides a basic setup and programming guide for the XGB PLC, outlining necessary items and software installation.

2.2 XG5000

Details the installation process for the XG5000 software, a crucial tool for programming the XGB PLC.

2.3 Writing a Program

Guides users through creating a new project, writing a ladder logic program, and simulating it without a physical PLC.

2.4 Installation and Wiring of PLC

Covers the essential steps for installing and wiring the PLC, including power wiring and connecting to a computer.

2.5 Writing Program to PLC

Explains how to transfer the written program to the PLC using XG5000, including connection settings and writing procedures.

Chapter 3 Installation and Wiring

3.1 Safety Instructions

Crucial safety guidelines for designing PLC systems, installation, wiring, and disposal to prevent hazards and ensure safe operation.

3.2 Power Budget

Details the power budget, including internal DC5V power calculation and specifications for power supply of the main unit.

3.3 Names of Part and Function

Identifies and explains the function of various parts of the "E" type XGB PLC, such as indicator LEDs, communication ports, and switches.

3.4 Dimension (Unit: mm)

Provides dimensional drawings for different XGB models, useful for panel design and installation planning.

3.5 PLC Mounting

Explains the procedures for installing the PLC module, including mounting on a DIN rail and direct panel installation using screws.

3.6 Wiring Guidelines

Offers essential guidelines for wiring, including disconnecting power, using terminal covers, proper grounding, and avoiding foreign materials.

Chapter 4 CPU Specifications

4.1 General Specifications

Lists general specifications for the XGB compact type CPU, covering environmental conditions, vibration, shock, and noise resistance.

4.2 Performance Specifications

Details the performance specifications of XGB compact type CPUs, including program control, I/O control, language, processing speed, and data areas.

4.3 Data Backup Time

Explains the data backup time for the main unit when the RTC module is not installed, relying on a super capacitor.

4.4 Program Instruction

Describes program execution methods, including cyclic operation, interrupt operation, and constant scan, along with operation processing during momentary power failure.

4.5 Memory

Explains the two types of memory in the CPU module: Program Memory and Data Memory, detailing their functions and areas.

4.6 Data Types and Application Methods

Covers various data types, including bit data, nibble/byte data, word data, double word data, and real data, with their application methods.

4.7 Configuration Diagram of Data Memory

Illustrates the configuration diagram of data memory, showing bit and word data areas, and the user program area.

Chapter 5 Programming Concepts

5.1 Program Execution

Explains the concept of a program and its classification, including initializing programs, scan programs, cycle time interrupt programs, and external interrupt programs.

5.2 Operation Mode

Describes the three operation modes of the CPU module: RUN, STOP, and DEBUG, detailing their operation processing and change methods.

Chapter 6 Instruction and Flag List

6.1 Classifications of Instructions

Provides a comprehensive classification of instructions, categorized into Basic Instructions and Application Instructions, with their details and remarks.

6.2 Basic Instructions

Details basic instructions such as Contact Point, Union, Reverse, Master Control, Output, Sequence/Last-input preferred, End, and Non-process instructions.

6.3 Application Instruction

Covers various application instructions including Data Transfer, Conversion, Data Type Conversion, Output Terminal Compare, and Increase/Decrease instructions.

6.4 F area Control Instruction

Explains instructions for controlling the F area, specifically FSET, FRST, and FWRITE operations.

6.5 Bit Control Instruction in Word Area

Explains bit control instructions used in word areas, specifically focusing on Bit of Word (B) and Inverse Bit of Word (BN).

6.6 Special/Communication Instruction

Outlines special and communication instructions, including common instructions for special modules like GET and PUT.

6.7 Special Relay (F) List

Provides a detailed list of special relay (F) bits, classifying them by word area and describing their functions and contents.

6.8 Guide for Instruction Details

Explains how to interpret the instruction details tables, covering mnemonic name, area available, step count, flags, ladder rung examples, and operand settings.

Chapter 7 Built-in High-speed Counter Function

7.1 High-speed Counter Specifications

Details the specifications of the XGB series' built-in high-speed counter, including performance, counter input, and output specifications.

7.2 Internal Memory

Explains the internal memory structure for the high-speed counter, focusing on special areas for parameter and operation command usage.

7.3 Examples: Using High-speed Counter

Provides practical examples of how to set up and use the high-speed counter parameters, including monitoring and testing.

Chapter 8 Option Boards and Memory Module

8.1 Classification and type of option module

Classifies and lists the types of available option modules, such as DC input, TR output, Analog I/O, RTC, and Memory modules.

8.2 RTC Battery

Provides specifications for the RTC battery, including voltage, warranty, purpose, and important notices for usage and life.

8.3 RTC Function

Explains how to use the RTC function, covering reading/setting clock data, modifying clock data by program, and expressing the day.

8.5 DC Input Option Board Specification

Details the specifications for the XGB DC input option board, including input points, insulation method, voltage, current, and response time.

8.6 High Speed Counter Specification

Outlines the performance and input specifications for the XGB high-speed counter, covering signal types, count modes, and voltage/current requirements.

8.7 Internal Memory

Describes the internal memory usage for high-speed counters, focusing on U device for parameter and operation command areas, and auto-registration.

8.8 Example using DC Input Board High-speed counter

Provides an example of setting up and monitoring a high-speed counter using a DC input board, illustrating parameter settings and monitoring.

8.9 Transistor Output Option Board Specification

Details the specifications for the transistor output option board, including output points, insulation method, voltage, current, and response time.

8.10 Memory Module

Explains the specifications, structure, and usage of the memory module, including saving and opening programs, and handling password protection.

Chapter 9 Compatibility with MASTER-K (Special Relay)

MASTER-K

Compares MASTER-K devices and functions with XGB, detailing symbol, device, and function mappings for compatibility.

Chapter 10 Maintenance

10.1 Preventive and Predictive Maintenance

Guides on performing periodic maintenance and inspections to ensure equipment reliability, covering control and ambient operating environments.

10.2 Diagnostics and Troubleshooting

Provides methods for diagnosing and troubleshooting PLC system faults, including error logs, fault types, and operational errors.

10.3 Initial Troubleshooting Procedures

Offers initial troubleshooting steps, including visual checks, power verification, mode cycling, and area narrowing down.

10.4 Troubleshooting Examples

Explains common troubles with input and output circuits and provides corrective actions, including diagrams for reference.

10.5 Error Code List

Lists common error codes, their causes, recommended actions, operation status, LED status, and diagnosis points for troubleshooting.

10.6 Communications Diagnostics

Details how to diagnose system and network status using XG-PD, covering CPU module information, communication module information, frame monitor, and status by service.

10.7 Troubleshooting by Error

Provides troubleshooting steps for common errors such as P2P parameter setting errors, communication failures, and response frame misses.

10.8 Diagnosis of External Device

Explains how to diagnose faults in external devices using system flags and troubleshooting steps for detected errors and warnings.

10.9 Forced Input/Output On and Off Function

Describes the Force I/O function for simulating processes and forcing physical I/O states, including cautions for usage.

10.10 Clear All PLC

Explains the Clear All PLC function, which resets the PLC to its default "out-of-box" state, including program, parameter, and password deletion.

Appendix 1 Numeric System & Data Structure

1) Expression of number (data)

Explains how numbers (data) are expressed in decimal, binary, hexadecimal, and binary coded decimal systems, and how they are processed in the PLC.

2) Expression of integer numbers

Details the expression of integer numbers in signed operations, explaining the role of the sign bit in 16-bit and 32-bit systems.

Appendix 2 Measurement and Precision of Timer

Supplement

Provides supplementary information regarding timer operations and timing charts, illustrating how timers function with different conditions and inputs.

Appendix 3 EMC Standard

A3.1 Requirements for Conformance to EMC Directive

Outlines the requirements for conforming to the EMC Directive, covering electromagnetic emissions and immunity standards, and control panel guidelines.

A3.2 Requirements to Conform with Low-voltage Directive

Details the requirements for conforming to the Low-voltage Directive, focusing on power supply modules, I/O modules, and special/communication modules.

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