MacDon M100 2009 - User Manual

Form 169304 1 Model Year - 2009
1 INTRODUCTION
This manual contains information on the MacDon Model M100 Self-Propelled Windrower that is designed to cut
and lay in windrows, a wide variety of grain, hay and specialty crops. Windrowing allows starting the harvest
earlier, protects the crop from wind damage, and gives you more flexibility in scheduling combine time.
The power unit (referred to in this manual as the “tractor”), when coupled with one of the specially designed
auger, or draper headers, provides a package which incorporates many features and improvements in design.
This manual must be used in conjunction with your Header Operator's Manual.
CAREFULLY READ ALL THE MATERIAL PROVIDED BEFORE ATTEMPTING TO UNLOAD, ASSEMBLE, OR
USE THE MACHINE.
Use this manual as your first source of information about the machine. If you follow the instructions given in this
manual, your M100 Windrower will work well for many years. If you require more detailed service information,
check with your dealer.
Use the Table of Contents and the Index to guide you to specific areas. Study the Table of Contents to familiarize
yourself with how the material is organized.
Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your dealer if you
need assistance, information, or additional copies of this manual. A manual storage case is provided in the cab.
NOTE: Right-Hand and Left-Hand designations are determined by the operator’s position, facing the direction of
travel.
RECORD THE SERIAL NUMBERS IN THE SPACES BELOW.
Windrower Tractor_______________________
Serial Number plate is located on the left side of
the main frame, near the rear corner.
M100 Diesel Engine___________________________
Serial Number plate is located on the right side of the
engine block.
.

Summary

1 INTRODUCTION

2 SAFETY

2.1 SAFETY ALERT SYMBOL

Explains the safety alert symbol used in the manual and on signs.

2.4 GENERAL SAFETY

Provides general farm safety precautions for operating machinery.

4 SPECIFICATIONS

4.1 TRACTOR DIMENSIONS

Lists the physical dimensions of the windrower tractor.

4.2 SPECIFICATIONS

Details engine, electrical, traction drive, and system capacities.

5 OPERATOR’S STATION

5.1 OPERATOR CONSOLE

Describes the controls and amenities within the operator's console.

5.4 SEAT BELTS

Provides instructions and warnings for using seat belts.

5 OPERATOR’S STATION (continued)

5.5 STEERING COLUMN ADJUSTMENT

Explains how to adjust the steering column for operator comfort and access.

5.6 OPERATOR PRESENCE

Describes the safety system that deactivates systems when the operator is not seated.

5 OPERATOR’S STATION (continued)

5.7 LIGHTS

Details the operation of field and transport lighting systems.

5.10 CAB TEMPERATURE

Explains the climate control system for the cab.

5 OPERATOR’S STATION (continued)

5.15 ENGINE CONTROLS;GAUGES

Identifies and describes engine controls and gauges on the console.

5.17 HEADER CONTROLS

Covers controls for header operation on the console and GSL.

5 OPERATOR’S STATION (continued)

5.18 CAB DISPLAY MODULE (CDM)

Introduces the Cab Display Module and its functions.

5.18.4 Cab Display Module (CDM) Warnings;Alarms

Explains warnings and alarms displayed by the CDM.

6 OPERATION

6.1 OWNER;OPERATOR RESPONSIBILITIES

Outlines the responsibilities of the owner and operator.

6.3 WINDROWER TRACTOR OPERATION

Instructions for operating the windrower tractor.

6.3 WINDROWER TRACTOR OPERATION (continued)

6.3.1 Operational Safety

Provides essential safety precautions for operating the windrower tractor.

6.3.5 Engine Operation

Explains how to start and operate the engine.

6.3 WINDROWER TRACTOR OPERATION (continued)

6.3.5.1 Starting

Provides detailed steps for safely starting the engine.

6.3.6 Driving the Windrower

Provides instructions and warnings for driving the windrower.

6.4 HEADER OPERATION - D SERIES

6.4.1 Header Lift Cylinder Stops

Explains how to engage cylinder stops to prevent header fall.

6.4.5 Cutting Height

Details how to raise and lower the header for cutting height.

6.5 D SERIES HEADER OPERATION

6.5.1 Header Attachment - D Series

Provides step-by-step instructions for attaching a D Series header.

6.5.5 Knife Speed

Explains how to set and adjust the knife speed for optimal cutting.

6.6 A SERIES HEADER OPERATION

6.6.1 Header Attachment - A Series

Provides step-by-step instructions for attaching an A Series header.

6.6.2 Header Detachment - A Series

Provides step-by-step instructions for detaching an A Series header.

7 MAINTENANCE;SERVICE

7.1 PREPARATION FOR SERVICING

Outlines safety precautions before performing maintenance.

7.2 RECOMMENDED SAFETY PROCEDURES

Lists essential safety procedures for servicing machinery.

7 MAINTENANCE;SERVICE (continued)

7.3 MAINTENANCE SPECIFICATIONS

Provides specifications for fluids, fuels, and lubricants.

7.6 LUBRICATING THE WINDROWER

Provides instructions for lubricating the windrower.

7 MAINTENANCE;SERVICE (continued)

7.7 OPERATOR’S STATION

Covers maintenance related to the operator's station.

7.7.4 Neutral Set-Up Procedure

Provides a procedure to eliminate neutral movement and improve locking.

7.8 ENGINE

7.8.2 Oil Level

Explains how to check and maintain engine oil level.

7.8.3 Changing Oil and Oil Filter

Details the procedure for changing engine oil and filter.

7.8 ENGINE (continued)

7.8.4 Air Intake System

Covers maintenance of the air intake system.

7.8.5 Fuel System

Covers maintenance of the fuel system.

7.8 ENGINE (continued)

7.8.5.2 Fuel Filters

Explains how to change the primary and secondary fuel filters.

7.8.6 Engine Cooling System

Covers maintenance of the engine cooling system.

7.8 ENGINE (continued)

7.8.6.3 Changing Coolant

Provides steps for draining, flushing, and refilling the cooling system.

7.8.8 Belts

Covers maintenance of belts.

7.9 COOLING BOX

7.9.1 Cooling Box Screen Cleaners

Explains how to clean the cooling box screen and rotors.

7.9.2 Cooling Box Maintenance

Guides on cleaning radiator, oil cooler, and other components.

7.10 ELECTRICAL SYSTEM

7.10.1 Battery

Provides warnings and safety precautions related to the battery.

7.10.1.5 Replacing Battery

Details the procedure for replacing the tractor battery.

7.10 ELECTRICAL SYSTEM (continued)

7.10.2 Headlights

Covers headlight adjustment and bulb replacement.

7.10.8 Circuit Breakers and Fuses

Explains how to access and replace circuit breakers and fuses.

7.11 HYDRAULIC SYSTEM

7.11.1 Oil Level

Explains how to check and maintain hydraulic oil level.

7.11.2 Changing Hydraulic Oil

Details the procedure for changing hydraulic oil.

7.11 HYDRAULIC SYSTEM (continued)

7.11.4 Hydraulic Oil Filters

Explains how to change hydraulic oil filters.

7.11.6 Traction Drive Hydraulics

Covers hydraulic systems for traction drive.

7.12 WHEELS AND TIRES

7.12.1 Drive Wheels

Details maintenance for drive wheels.

7.12.2 Caster Wheels

Details maintenance for caster wheels.

7.13 MAINTENANCE SCHEDULE

7.13.1 Break-In Inspection

Outlines the inspection checklist for the break-in period.

7.13.2 Interval Maintenance

Details service intervals for daily, weekly, and periodic maintenance.

8 TROUBLESHOOTING

8.1 ENGINE

Lists common engine problems, their causes, and solutions.

8.3 HYDRAULICS

Lists common hydraulic system problems and solutions.

8 TROUBLESHOOTING (continued)

8.5 TRACTION DRIVE

Lists common problems and solutions for the traction drive system.

8.7 CAB AIR

Lists common problems and solutions related to the cab air system.

9 OPTIONS

9.1 REEL DRIVE & LIFT PLUMBING

Describes optional reel drive and lift plumbing for draper headers.

9.3 BOOSTER SPRING KIT

Lists availability and installation of booster spring kits.

MacDon M100 2009 Specifications