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Man D 2840 LE 301 User Manual

Man D 2840 LE 301
194 pages
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Table of Contents

Questions and Answers:

Man D 2840 LE 301 Specifications

General IconGeneral
BrandMan
ModelD 2840 LE 301
CategoryEngine
LanguageEnglish

Summary

Instructions

Safety regulations

Preventing Accidents and Injuries

Rules for preventing accidents and injuries to personnel during operations.

Preventing Engine Damage and Wear

Guidelines to prevent engine damage and premature wear during maintenance and operation.

Preventing Pollution

Rules and procedures for preventing environmental pollution from engine operations.

Handling Used Engine Oil Safely

Safety precautions and handling guidelines for used engine oil to prevent health risks.

Fault table

Operating Faults and Possible Causes

Table listing operating faults and their potential causes for troubleshooting.

Commissioning after engine overhaul

Checking and adjusting start of fuel delivery

Checking Start of Delivery

Procedure for checking the start-of-delivery setting using timing marks and scales.

Adjusting Start of Delivery

Steps to adjust the start of fuel delivery by accessing and modifying the injection pump drive.

Removing and installing injection pump

Removing Injection Pump

Detailed steps for safely removing the injection pump from the engine.

Installing Injection Pump

Steps for correctly installing the injection pump, including timing checks.

Removing and installing fuel injectors

Removing Fuel Injectors

Procedures for removing fuel injectors, including line disconnection and component protection.

Installing Fuel Injectors

Guidelines for installing fuel injectors, including torque specifications and seal usage.

Checking and repairing fuel injectors

Checking Fuel Injectors

Methods for checking injector opening pressure, tightness, and spray pattern using a tester.

Removing and attaching fuel filter, exchanging filter cartridge

Draining and filling coolant

Removing and installing coolant pump

Repairing coolant pump

Disassembling Coolant Pump

Detailed steps for disassembling the coolant pump, listing necessary tools.

Removing and installing heat exchanger

Disassembling and assembling seawater pump

Changing oil filter

Removing and installing the oil cooler

Removing and installing, repairing 2-gear-oil pump

Removing and installing, repairing 3-gear-oil pump

Removing and fitting vibration damper, Replacing front crankshaft gasket

Removing Vibration Damper

Steps to remove the vibration damper, including blocking the crank gear and loosening bolts.

Changing Front Crankshaft Seal

Procedure for replacing the front crankshaft seal unit.

Replacing the Bearing Race

Steps required to remove and replace the bearing race for the crankshaft seal.

Fitting Vibration Damper

Steps for fitting the vibration damper, including alignment and torque.

Removing and installing flywheel, Replacing starter gear ring

Removing Flywheel

Procedure for removing the flywheel, including loosening bolts and using lifting gear.

Replacing Starter Ring Gear

Steps to remove and replace the starter ring gear, including heating and pressing.

Replacing crankshaft seal (flywheel end)

Removing Shaft Sealing Ring

Procedure for removing the crankshaft shaft sealing ring.

Fitting Shaft Sealing Ring

Instructions for fitting a new shaft sealing ring, including replacing the bearing race.

Replacing the bearing race

Crankshaft seals

Turbocharger, troubleshooting

Pre-Replacement Checks

Pre-replacement checks for turbochargers to ensure proper diagnosis.

Troubleshooting High Oil Consumption

Troubleshooting steps for high oil consumption related to the turbocharger.

Troubleshooting Unsatisfactory Power Output

Checks for unsatisfactory engine power output, including turbocharger inspection.

Troubleshooting Abnormal Noises

Troubleshooting abnormal noises related to the turbocharger and its system.

Oil Accumulation in Charge-Air System

Diagnosing oil accumulation in charge-air systems and its causes.

Compressor Coking

Identifying and addressing compressor coking issues in the turbocharger.

Removing and installing turbocharger

Removing Turbocharger

Steps for removing the turbocharger, including coolant and oil line disconnection.

Installing Turbocharger

Procedure for installing the turbocharger, including seal usage and torque settings.

Measuring axial / radial clearance of turbocharger shaft

Axial Clearance Measurement

Method for measuring the axial clearance of the turbocharger shaft using a dial gauge.

Radial Clearance Measurement

Method for measuring the radial clearance of the turbocharger shaft.

Removing and installing intercooler

Removing and installing cylinder head

Removing Cylinder Head

Steps to remove the cylinder head, including valve adjusting screws and rocker arm bracket.

Installing Cylinder Head

Instructions for installing the cylinder head, including gasket placement and bolt tightening.

Setting valve clearance

Valve Clearance Setting Procedure

Steps to set valve clearance, including engine positioning and valve timing checks.

Checking Valve Clearance

How to check valve clearance using a feeler gauge and specified torque for lock nuts.

Removing and installing rocker arms

Removing and installing valves

Removing Valves

Steps for removing valves, including using a valve assembly lever and taking out springs.

Installing Valves

Procedure for installing valves, including lubrication, seals, and spring assembly.

Removing and installing valve guides

Replacing valve seat insert

Removing Valve Seat Insert

Methods for removing valve seat inserts, with or without a valve seat machining tool.

Installing Valve Seat Insert

Steps for installing valve seat inserts, including cooling and machining.

Reworking valve seat

Refacing valves

Checking compression

Compression Check Procedure

Steps for checking engine compression using a compression recorder and fuel injectors.

Removing and installing the timing case

Removing Timing Case

Steps for removing the timing case, including disconnecting various lines and components.

Removing and installing camshaft

Checking the valve timing

Removing and installing crankshaft

Removing Crankshaft

Detailed steps for removing the crankshaft, including conrod removal and bearing cap handling.

Installing Crankshaft

Steps for installing the crankshaft, including cleaning oil ducts and shell installation.

Checking Axial Clearance

Method to measure the axial clearance of the crankshaft.

Removing and installing pistons with conrods

Removing Pistons with Conrods

Steps for removing pistons and conrods, including bearing cover removal and piston pin disengagement.

Installing Pistons with Conrods

Instructions for installing pistons and conrods, including bearing bush checks and piston ring adjustment.

Removing pistons from conrod and fitting, checking − replacing conrod

Removing and installing piston rings

Replacing cylinder liners

Measuring piston protrusion

Removing and installing starter motor

Removing and attaching alternator

Removing and installing power take-off for hydraulic pump

Electronic speed control

Troubleshooting with GAC governor

Engine Does Not Start Troubleshooting

Troubleshooting steps for an engine that does not start, checking battery voltage and speed pickup signal.

Removing and installing speed pickup

Torque guide values

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