Man D2862 LE221 - Page 136

COMMONRAILSYSTEM
Attachingthecover
•Cleanthesealingsurfaces
•Positionthecover(3)withanewseal(1)
•Screwinandtightenthemountingbolts(2)
Installingtheslavehigh-pressurepump
•Attachthecirclip(4)inthedriversleeve(3)
•Insertthedriveshaftintothedriversleeve(3)
•Inserttheslavehigh-pressurepump(1)withnew
O-rings(2)and(5)
•Screwinthemountingbolts(6)andtightenthem
to60Nm
•Connectthemeteringunitelectricalconnection
Attachingthehigh-pressuresupplylines
•Removetheendplugsandprotectivesleeves
•Tightenthehigh-pressurelines(1)and(3)toInitial
torque10NmusingtheAngleextension[41]in
conjunctionwiththeSpecialspanner,size17[40]
•Positionthepipeclamps(2)and(4)asmarked
•Screwinmountingboltsofthepipeclamps(2)and
(4)andtightento5Nm
•Ifusingforthersttime,tightenthehigh-pressure
lines(1)and(3)toFinaltightening60°usingthe
Specialspanner,size17[40]inconjunctionwith
theAngleextension[41]
•Ifre-using,tightenthehigh-pressurelines(1)
and(3)toFinaltightening30°usingtheSpecial
spanner,size17[40]inconjunctionwiththeAngle
extension[41]
Fillingthehigh-pressurepump
•Unscrewtheoilllerplug(1)withsealingring
•0.04lFillthehigh-pressurepumpwithclean
engineoiltoMANStandard3277
•Screwintheoilllerplug(1)withanewsealing
ringandtightento18Nm
134AE63stedition