Manitowoc Grove GMK 5200-1 User Manual

Maintenance overview
5.4 Measures required for winch monitoring
5 - 28 3 302 746 en Maintenance manual
GMK5200-1
09.03.2018
Sample table to determine the remaining theoretical service life on winch no. 1 (main hoist winch) Crane type: GMK 3045 Work number: 3045 42 06 First commissioned on: 10. 06. 1990 Serial number of the winch in accordance with the model plate: 13 301 Last general overhaul performed on:
........................
Winch design data (see operating manual):
Engine group: M 3 Load spectrum: Q1 (L1) Factor of the load spectrum: Km = 0.125 Theoretical service life: D = 3,200 h
IMPORTANT: A general overhaul is to be performed every 10 years. For alternative provision, refer to section 5.4.2, p. 5 - 25. General overhaul performed on.......................................
Inspection interval no. (max. 1 year)
Date of first commis- sioning/date of inspec- tion
Operating conditions since the last inspec- tion
Factor of the load spec- trum
Crane oper- ating hours (complete)
Superstruc- ture operat- ing hours
Superstruc- ture operat- ing hours since the last inspec- tion
Winch oper- ating hours
Operating hours T
i
of the
winch since the last inspection
Used propor- tion S
i
of the-
oretical service life D:
Remaining the- oretical service life D
i
= D
i-1
- S
i
Name of the expert
Signature Comment Name of the
approved inspector
Signature
”i” Km
i
[h] [h] [h] [h] [h] [h] [h]
0(*) 10. 6. 90 – – – – – 0 3,200
1 5. 6. 91 L1 0.125 – – – 160 160 160 3,040 Müller 2 20. 5. 92 L3 0.5 – – – 640 480 1,920 11,20 Huber 3 18. 5. 93 L2 0.25 – – – 940 300 600 520 Schmitz
S
i
= Used proportion of theoretical service life since the last inspection
D
i
= Remaining theoretical service life
D
i - 1
= Remaining theoretical service life after the previous inspection
Km = Load spectrum factor used as the basis for winch calculation.
This factor is given in the operating manual.
Km
i
= Load spectrum factor in inspection interval ”i” according to section 2.1
T
i
= Effective operating hours in inspection interval ”i” according to section 2.2
(*) Copy the last line of the previous page to the following page.

Manitowoc Grove GMK 5200-1 Specifications

General

Brand	Manitowoc
Model	Grove GMK 5200-1
Category	Construction Equipment
Language	English