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Mebay DC8-D MK Series - User Manual

Mebay DC8-D MK Series
37 pages
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DC8xD MK3
GENSET CONTROLLER
USER MANUAL
DC80D MK3
DC82D MK3
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Mebay DC8-D MK Series Specifications

General IconGeneral
Frequency50/60Hz
DisplayLCD
DC Power Supply10-35 VDC
Programmable Relay Output 1&25A @ 240 VAC/30 VDC
Storage Temp-40~85°C
Communication InterfaceRS485
Storage Temperature-40~85°C

Summary

Summary and Features

Summary

Overview of the genset controller's purpose and capabilities.

Main Features

Details about the four models and key features of the DC8xD MK3 series controllers.

Parameters and Display

Parameters Display

Lists various parameters displayed by the controller, including engine, generator, and mains status.

Parameters

Lists technical specifications and options for the controller, including voltage, consumption, dimensions, and protection levels.

Physical Layout and Wiring

Overall Dimension and Wiring Diagram

Provides overall dimensions and a visual representation of the controller's physical size.

Descriptions of terminal connection

Details the function, description, and cable cross-sectional area for each terminal on the controller.

DC80 D MK3 3-phase 4-wire Typical Wiring Diagram

Illustrates the typical wiring diagram for the DC80D MK3 controller in a 3-phase, 4-wire configuration.

DC82 D MK3 3-phase 4-wire Typical Wiring Diagram

Illustrates the typical wiring diagram for the DC82D MK3 controller in a 3-phase, 4-wire configuration.

Installation and Operation

Installation instruction

Provides guidance on how to physically install the controller, including mounting and connections.

Battery Voltage Input

Details requirements for connecting the battery voltage supply to the controller.

Panel and display

Describes the physical panel layout and the display screen for both DC80D MK3 and DC82D MK3 models.

Key Function Description

Explains the function of each key on the controller's panel for operation and navigation.

Manual Start Mode

Describes the procedure for starting the genset manually and the subsequent parking process.

Automatic starting mode

Explains the process for automatic genset startup triggered by external signals or mains failure.

Alarms and Warnings

Warnings and Shutdown Alarms

Introduces warnings and shutdown alarms, explaining their purpose and general behavior.

Low fuel level sensor warning

Describes the warning generated when the low fuel level sensor indicates a critical fuel level.

Shutdown Alarms

Introduces shutdown alarms, explaining their immediate effect and the need for troubleshooting.

Over speed alarm

Details the alarm condition and action for exceeding the maximum engine speed.

Under speed alarm

Describes the alarm condition and action for falling below the minimum engine speed.

Low oil pressure sensor alarm

Explains the alarm triggered by low engine oil pressure detected by the sensor.

Parameter Configuration

Parameter setting

Guides users through the process of entering the edition page and setting parameters.

Language

Allows selection of the display language for the controller interface.

Gens poles

Sets the number of poles for the generator, affecting RPM calculations.

Gens AC system

Selects the AC system configuration (phase and wire count) for the generator.

CT rate

Sets the Current Transformer (CT) rate for accurate current measurement.

Rated frequency

Sets the rated frequency of the generator for meter range and alarm calculation.

Rated phase voltage

Sets the rated phase voltage for meter range and alarm calculation.

Rated phase current

Sets the rated phase current for meter range and alarm calculation.

Rated total power

Sets the total generator power for meter range and loading rate calculation.

Rated battery voltage

Sets the rated battery voltage for meter range and alarm calculation.

Rated RPM

Sets the rated RPM for meter range and alarm calculation.

Flywheel teeth

Sets the number of flywheel teeth for RPM calculation, or disables RPM if set to 0.

Oil pressure sensor

Selects the type of oil pressure sensor or defines a user-defined option.

Coolant temperature sensor

Selects the type of coolant temperature sensor or defines a user-defined option.

Fuel level sensor

Selects the type of fuel level sensor or defines a user-defined option.

Action if over current

Defines the controller's action (warning, alarm, trip stop) for over current events.

Action if over power

Defines the controller's action for over power events.

Action if RPM lost

Defines the controller's action when the RPM signal is lost.

Action if oil pressure sensor disconnected

Defines the controller's action for a disconnected oil pressure sensor.

Action if temperature

Defines the controller's action for a disconnected temperature sensor.

Pressure;Temperature unit

Selects the unit of measurement for pressure and temperature displays.

Manual crank times

Sets the number of crank attempts allowed in manual mode.

Auto start crank times

Sets the number of crank attempts allowed in auto mode.

Crank disconnect

Configures the conditions under which crank disconnect is considered successful.

RPM disconnect

Sets the condition for crank success based on RPM relative to a preset value.

Frequency disconnect

Sets the condition for crank success based on frequency relative to a preset value.

Oil pressure disconnect

Sets the condition for crank success based on oil pressure relative to a preset value.

Fuel pump open

Sets the timing for the fuel pump output when fuel level is low.

Fuel pump close

Sets the timing for the fuel pump output when fuel level is sufficient.

Maintenance countdown

Sets the maintenance interval in hours.

maintenance

Sets the date for the next maintenance.

User password

Allows changing the user password for parameter access.

ATS in manual mode

Enables or disables ATS (Automatic Transfer Switch) functionality in manual mode.

Delay time setting

Configures various delay times for different operational sequences and alarms.

Start delay

Sets the delay time after mains failure or remote signal before genset startup.

Preheat time

Sets the time for preheating the engine before the starter engages.

Cranking time

Sets the duration the starter is engaged during cranking.

Crank rest time

Sets the waiting time between crank attempts if crank failure occurs.

Oil pressure delay

Sets the delay for crank success based on oil pressure reaching a preset value.

Safety delay

Sets a delay period where certain alarms are ignored except for critical ones.

Start idle time

Sets the idle running time after successful cranking.

Longest RPM-up time

Sets the maximum time for speed increase before system exits.

Longest Warming-up time

Sets the time needed for the generator to reach rated load.

Back to Mains time

Sets the delay before transferring back to mains power.

Back to Gens time

Sets the delay for transferring to genset from mains under certain conditions.

Cooling time

Sets the engine cooling down time after unloading before shutdown.

Stop idle time

Sets the idle running time after stopping the genset.

E.T.S. hold time

Sets the time the stop solenoid remains energized.

Fail to stop

Sets the time limit to detect stop failure.

Emergency delay

Sets the delay for emergency and over frequency alarms.

Normal alarm delay

Sets the delay for normal alarms, excluding emergency stop and over frequency.

AC Voltage abnormal delay

Sets the delay for over/under voltage alarms.

Over phase current delay

Sets the delay for over phase current alarms, can be inverse time.

Over total power delay

Sets the delay for over total power alarms, can be inverse time.

Over current 【inverse time】

Defines inverse time calculation for over current alarms.

Over power 【inverse time】

Defines inverse time calculation for over power alarms.

Load; unload pulse width

Sets pulse width for mains and gens loading/unloading.

Fuel output delay

Sets the delay for fuel valve relay output before cranking.

Engine Alarm setting

Configures alarm thresholds and actions for various engine parameters.

Over speed alarm

Sets the threshold and action for over speed alarms.

Under speed alarm

Sets the threshold and action for under speed alarms.

Low oil pressure alarm

Sets the threshold and action for low oil pressure alarms.

High temperature alarm

Sets the threshold and action for high temperature alarms.

Low fuel level warning

Sets the threshold and action for low fuel level warnings.

Under battery voltage warning

Sets the threshold and action for under battery voltage warnings.

Over freq alarm

Sets the threshold and action for over frequency alarms.

Under freq alarm

Sets the threshold and action for under frequency alarms.

Over voltage warning

Sets the threshold and action for over voltage warnings.

Phase current over-load alarm

Sets the threshold and action for phase current over-load alarms.

Under voltage alarm

Sets the threshold and action for under voltage alarms.

Over total power warning

Sets the threshold and action for over total power warnings.

Output;input setting

Configures the functions and behavior of the controller's outputs and inputs.

AUX. OUTPUT 1

Configures the function of AUX. OUTPUT 1, including Preheat mode 1.

AUX. OUTPUT 2

Configures the function of AUX. OUTPUT 2, including Public alarm output.

AUX. OUTPUT 3

Configures the function of AUX. OUTPUT 3, including Audio alarm control.

AUX. OUTPUT 4

Configures the function of AUX. OUTPUT 4, including Fuel pump and Crank output.

AUX. OUTPUT 5

Configures the function of AUX. OUTPUT 5, including Genset running and Idle speed control.

AUX. INPUT 1

Configures the function of AUX. INPUT 1, typically for remote start.

AUX. INPUT 2

Configures the function of AUX. INPUT 2, typically for high temperature alarm.

AUX. INPUT 3

Configures the function of AUX. INPUT 3, typically for low oil pressure alarm.

AUX. INPUT 4

Configures the function of AUX. INPUT 4, typically for low fuel level warning.

AUX. INPUT 5

Configures the function of AUX. INPUT 5, typically for low water level alarm.

Mains protection

Configures protection parameters related to mains power supply.

Phase

Selects the phase configuration for mains power input.

Mains under volt

Sets the threshold for low mains voltage detection.

Revert under volt

Sets the threshold for reverting from low mains voltage condition.

Mains over volt

Sets the threshold for high mains voltage detection.

Revert over volt

Sets the threshold for reverting from high mains voltage condition.

Mains normal delay

Sets the delay time for mains normal status recognition after an abnormal period.

Mains abnormal delay

Sets the delay time for recognizing mains abnormal status.

LCD setting

Configures settings related to the LCD display.

Start screen display time

Sets the duration for the initial start screen display.

Lightness of

Adjusts the brightness level of the LCD screen.

Saving mode

Configures the LCD's automatic dimming or off behavior.

Homing display

Sets the time for the page to revert back to the home page.

LOGO delay display under standby

Configures the delay for the logo display when the unit is on standby.

USB;485 PORT

Details settings related to USB and RS485 communication ports.

Controller ID

Sets the unique identification number for the controller on the network.

RS485 baud rate

Sets the communication speed for the RS485 port.

Data;time setting

Allows setting the current date, time, and day of the week.

Date;Time

Sets the current date and time for the controller's internal calendar.

Current time

Sets the current time of day for the controller.

Self-define curve

Allows user-defined configuration of sensor curves for oil pressure and temperature.

Self-define oil pressure resistance curve

Defines resistance curves for oil pressure sensors.

Self-define oil pressure voltage curve

Defines voltage curves for oil pressure sensors.

Self-define water temperature curve

Defines curves for water temperature sensors.

Self-define fuel level curve

Defines curves for fuel level sensors.

Fault finding

Provides a guide to diagnosing and resolving common symptoms and faults.

Controller no response with power

Lists possible solutions for when the controller does not respond to power.

Genset shutdown

Lists possible solutions for unexpected genset shutdowns.

Genset Emergency Stop

Lists possible solutions for the genset emergency stop function.

Low oil pressure alarm

Lists possible solutions for low oil pressure alarms.

High temperature alarm

Lists possible solutions for high temperature alarms.

Shutdown Alarm in running

Lists possible solutions for shutdown alarms occurring during operation.

Fail to start

Lists possible solutions for failure to start the genset.

Starter motor does not respond

Lists possible solutions when the starter motor does not respond.

Unit operation but ATS does not switch

Lists possible solutions when the ATS does not switch despite unit operation.

USB communication is abnormal

Lists possible solutions for abnormal USB communication.

RS485 cannot communicate normally

Lists possible solutions for abnormal RS485 communication.

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