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Mercury MerCruiser MCM 502 Mag MPI - Page 669

Mercury MerCruiser MCM 502 Mag MPI
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GENERAL SYSTEM DIAGNOSTICS SERVICE MANUAL NUMBER 23
Page 5E-76 90-861326--1 MARCH 1999
Chart A-4 (5 of 5): Fuel System Diagnosis (Continued)
12
1. Ignition “OFF”.
2. Disconnect fuel return
line.
3. Following manufac-
tures recommenda-
tions, connect a hose
to pressure regulator
side of return line.
Insert the other end
into an approved gas-
oline container.
4. Ignition “ON.” Note
fuel pressure within 2
seconds of ignition
“ON.”
Is fuel pre sure within
the specified value?
34-38 psi
(234-262) kPa
Go to
Step
17
Go to
Step 13
13
Check for restricted fuel
return line from fuel
pressure regulator to
water separating fuel
filter adapter.
Was a problem found?
Go to
OBD
System Check
Go to
Step
16
14
Locate and repair
vacuum source to fuel
pressure regulator.
Is action complete?
Go to
OBD
System Check
15
Locate and repair leaking
injector(s).
Is action complete?
Go to
OBD
System Check
16
Replace faulty fuel
pressure regulator.
Is action complete?
Go to
OBD
System Check
17
Locate and repair
restricted fuel return line
to water separating fuel
filter adapter.
Is action complete?
Go to
OBD
System Check
18
Check for leaking pump
fittings or lines, inlet filter,
and low battery voltage. If
OK, replace faulty fuel
pump.
Is action complete?
Go to
OBD
System Check
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