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MIMAKI CJV30 Series User Manual

MIMAKI CJV30 Series
316 pages
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MIMAKI ENGINERRING CO., LTD.
URL:http://www.mimaki.co.jp/english/top
Service Documents
D500387
CJV30- 60/100/130/160
TPC-1000
MAINTENANCE MANUAL
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MIMAKI CJV30 Series Specifications

General IconGeneral
Cutting FunctionYes
InterfaceUSB 2.0, Ethernet
Power SupplyAC 100-240 V, 50/60 Hz
Print HeadPiezoelectric Inkjet
Resolution1440 dpi
Print ResolutionMaximum 1440 dpi
Printing TechnologySolvent Inkjet
Print SpeedUp to 17.5 m²/h
Ink TypeSolvent Ink
Ink ColorsCMYK, White
Maximum Print Width1610 mm (CJV30-160 model)
Media Width1372 mm (54 inches)
Media ThicknessMaximum 1.0 mm
Cutting Force500 g
Weight180 kg (CJV30-160 model)

Summary

1 Operating Principle

1.1 Basic Operation

Covers fundamental operations like main switch power on/off, initial machine setup, and media handling.

1.2 Maintenance Function

Details maintenance operations such as carriage out, wiper replacement, and ink system checks.

1.3 Ink System

Explains ink system configuration, cartridge control, and error monitoring for ink supply.

1.4 Print & Cut

Covers functions related to printing and cutting operations.

2 Electrical Parts

2.1 Block Diagram

Provides block diagrams and connection details for internal and external electrical parts.

2.2 Operating Description

Explains the operation of the print head carriage, motor control, and I/O signal exchange.

2.3 Circuit Board Specifications

Details specifications for various circuit boards including power supply, main PCB, and others.

3 Workflow

3.1 Ink Related Parts

Details procedures for replacing ink-related components like head units and cartridges.

3.2 Cut Head Carriage

Covers replacement procedures for pen assembly, LED pointer, auto cutter, and mark assembly.

3.3 Driving Parts

Explains replacement procedures for motors, belts, and encoder scales in the drive system.

3.4 Electrical Parts

Details replacement procedures for electrical components like main PCB and associated boards.

4 Adjustment Items

4.1 Operation Matrix

Presents a matrix of operations and corresponding adjustments required for various machine tasks.

4.2 Adjustment Function

Details specific adjustment functions for head, media, sensors, and motors.

4.3 Mechanical Adjustment

Covers mechanical adjustments for mark sensors, cutter location, station height, and wipers.

5 Test Items

5.1 Test Function

Details various test functions for patterns, motors, sensors, and system checks.

5.2 Other Test

Covers tests for COM short circuit, PCB damage, and conduction checks.

6 Disassembly and Reassembly

6.1 Covers

Provides information on removing and mounting external covers of the printer.

6.2 Ink-related Parts

Details disassembly and reassembly for head unit, cap assembly, and ink system components.

6.3 Cut Head Carriage

Covers disassembly and reassembly of pen assembly, LED pointer, auto cutter, and mark assembly.

6.4 Drive System

Explains disassembly and reassembly procedures for motors, belts, and encoder scales.

6.5 Electrical Parts

Details disassembly and reassembly for power supply, main PCB, and various other electronic boards.

6.6 Sensors

Illustrates the layout and location of various sensors on the printer.

7 Troubleshooting

7.1 Details on Errors and Malfunctions

Covers identification of errors, lists error and warning messages, and general troubleshooting steps.

7.2 Detailed Methods of Coping with the Malfunctions

Provides detailed solutions for specific malfunctions like belt noise, media issues, and electrical problems.

7.3 Checksheet

Offers a PCB damage checksheet to identify failure sources and record conditions.

8 Operation Flow

8.1 Basic Operation

Explains basic operational flows like starting the machine, initial filling, and media detection.

8.2 Print Mode

Details print modes including LOCAL/REMOTE, SETUP, and MAINTENANCE procedures.

8.3 Cut Mode

Covers cut modes such as LOCAL/REMOTE, SETUP, and MAINTENANCE for cutting operations.

8.4 Common Setting

Explains common settings for fans, media, print modes, and system parameters.

8.5 Service Mode

Details service mode operations like #ADJUST, #TEST, and #PARAMETER settings.

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