Name: Mitsubishi Electric M830W
Brand: Mitsubishi Electric
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M800W/M80W Series Connection and Setup Manual

4 General Specifications

IB-1501268-K

4.9 Keyboard Unit

(Note) Do not change the setting for the rotary switch mounted on the keyboard unit.

If the setting is changed, the keyboard will not work.

Type The initial value of the rotary switch

FCU8-KB026 1

FCU8-KB028 3

FCU8-KB029 0

FCU8-KB041 2

FCU8-KB046 0

FCU8-KB047 0

FCU8-KB048 0

FCU8-KB083 A

Default Chapter30
- Table of Contents30
1 System Basic Configuration40
- System Basic Configuration Drawing41
2 General Connection Diagram42
- General Connection Diagram [M800W]43
- General Connection Diagram [M80W]46
3 List of Configuration50
- Control Unit [M800W]51
- Control Unit [M80W]51
- Display Unit [M800W]52
- Display Unit [M80W]52
- Personal Computer Unit53
- Graphic Control Unit [M800W]53
- Keyboard Unit [M800W]53
- Keyboard Unit [M80W]53
- Operation Panel I/O Unit54
- Remote I/O Unit55
- Function Expansion Unit55
- Communication Expansion Unit55
- Side Memory I/F Unit56
- Manual Pulse Generator56
- Synchronous Feed Encoder56
- Machine Operation Panel56
- Handy Terminal56
- Cable Connector Sets57
- Thermistor Sets57
- Genuine Memory Card57
- Durable Parts57
- Replacements57
- List of Cables58
- System Type59
4 General Specifications60
- Environment Conditions [M800W]61
  - Environment Conditions Inside the Operation Panel61
  - Environment Conditions Inside the Control Panel63
  - 24VDC Stabilized Power Supply Selecting Conditions65
- Environment Conditions [M80W]66
  - Environment Conditions Inside the Operation Panel66
  - Environment Conditions Inside the Control Panel68
  - 24VDC Stabilized Power Supply Selecting Conditions70
- Control Unit [M800W]71
  - M830W(Fcu8-Mu042) / M850W(Fcu8-Ma041)71
- Control Unit [M80W]85
  - Fcu8-Mu04485
- Display Unit [M800W]89
  - Type (FCU8-DU141-31)89
  - 15-Type (FCU8-DU181-31)90
  - 15-Type (FCU8-DU181-34)92
  - 19-Type (FCU8-DU191-75)94
  - 19-Type (FCU8-DU192-75)96
  - Precautions98
- Display Unit [M80W]99
  - Type (FCU8-DU121-12)99
  - Type (FCU8-DU141-32)100
  - 15-Type (FCU8-DU181-32)101
  - 15-Type (FCU8-DU181-36)103
  - 19-Type (FCU8-DU191-77)105
  - 19-Type (FCU8-DU192-77)107
  - Precautions109
- Personal Computer Unit110
  - Personal Computer Unit (FCU8-PC231)110
  - Built-In Disk of the Display Unit (FCU8-CF001-001)117
- Graphic Control Unit118
  - Fcu8-Gc211118
- Keyboard Unit127
  - Keyboard for 8.4-Type Display Unit (FCU8-KB026)128
  - Keyboard for 8.4-Type Display Unit (FCU8-KB028)129
  - Keyboard for 8.4-Type Display Unit (FCU8-KB029)130
  - Keyboard for 10.4-Type Display Unit (FCU8-KB041)131
  - Keyboard for 10.4-Type Display Unit (FCU8-KB046)132
  - Keyboard for 10.4-Type Display Unit (FCU8-KB047)133
  - Keyboard for 10.4-Type Display Unit (FCU8-KB048)134
  - Keyboard for 15-Type Display Unit (FCU8-KB083)135
- Operation Panel I/O Unit136
  - List of Units136
  - Fcu8-Dx830 / Fcu8-Dx834 / Fcu8-Dx837 / Fcu8-Dx730137
- Remote I/O Unit159
  - List of Units159
  - Fcu8-Dx220 / Fcu8-Dx230 / Fcu8-Dx231 / Fcu8-Dx202 / Fcu8-Dx213 / Fcu8-Dx213-1 / Fcu8-Dx654 / Fcu8-Dx654-1 / Fcu8-Dx651/ Fcu8-Dx408 / Fcu8-Dx409160
- Function Expansion Unit200
  - Encoder (Manual Pulse Generator) I/F Expansion (FCU8-EX544)200
- Communication Expansion Unit206
  - CC-Link (FCU8-EX561)206
  - Profibus-Dp (Fcu8-Ex563)209
  - CC-Link IE Field (FCU8-EX564)212
  - Ethernet/Ip (FCU8-EX565)215
  - FL-Net (FCU8-EX568)218
- Side Memory I/F Unit221
- Manual Pulse Generator222
  - Manual Pulse Generator (UFO-01-2Z9)222
  - Manual Pulse Generator (HD60C)223
- Synchronous Feed Encoder224
  - Synchronous Feed Encoder (OSE-1024-3-15-68)224
- Machine Operation Panel226
  - Main Panel a , B226
    - (Fcu8-Kb921 / Fcu8-Kb922 / Fcu8-Kb925 , Fcu8-Kb923 / Fcu8-Kb924 / Fcu8-Kb926)226
  - Sub Panel a (FCU8-KB931 / FCU8-KB941)232
- Handy Terminal237
- Thermistor241
  - Thermistor(Pt3C-51F-M2)241
- Exclusive SD Cards242
- Specifications and Precautions of USB/SD/LAN Interface243
  - USB Interface (Personal Computer Unit, Side Memory I/F Unit)243
  - SD Interface (Control Unit, Side Memory I/F Unit)244
  - LAN Interface (Control Unit, Personal Computer Unit)244
5 Installation246
- Heat Radiation Countermeasures247
- Noise Countermeasures250
- Unit Installation254
6 Precautions for Connecting276
- Precautions for Wiring277
- Turning the Power ON/OFF282
7 Connection of Control Unit284
- Control Unit Connection System Drawing285
  - M800W285
  - M80W286
- Connecting with Power Supply287
- Connecting with Emergency Stop Signal288
- Connecting with Personal Computer Unit290
- Connecting with Graphic Control Unit291
- Connecting with Operation Panel I/O Unit291
- Connecting with Remote I/O Unit292
- Connecting with Drive Unit293
- Connecting with RS-232C Device301
- Connecting with Skip Signal (Sensor)302
- Connecting with Manual Pulse Generator304
  - Handle Numbers305
- Connecting Device Via Function Expansion Unit306
  - Connecting Device Via Encoder (Manual Pulse Generator) I/F Expansion Unit306
- Connecting I/O Device Via Communication Expansion Unit307
8 Connection of Personal Computer Unit316
- Personal Computer Unit Connection System Drawing317
- Connecting with Power Supply318
- Connecting with Control Unit319
- Connecting with Operation Panel I/O Unit319
- Connecting with Side Memory I/F Unit320
9 Connection of Graphic Control Unit322
- Graphic Control Unit Connection System Drawing323
- Connecting with Power Supply324
- Connecting with Emergency Stop Signal325
- Connecting with Control Unit326
- Connecting with Operation Panel I/O Unit326
- Connecting with RS-232C Device327
10 Connection of Keyboard Unit328
- Keyboard Unit Connection System Drawing329
- Connecting with Operation Panel I/O Unit329
11 Connection of Operation Panel I/O Unit330
- Operation Panel I/O Unit Connection System Drawing331
- Connecting with Power Supply332
- Connecting with Emergency Stop Signal333
- Connecting with Frame Ground334
- Connecting with Control Unit335
- Connecting with Personal Computer Unit336
- Connecting with Graphic Control Unit336
- Connecting with Keyboard Unit336
- Connecting with Remote I/O Unit337
- Connecting with Manual Pulse Generator (MPG)338
  - Handle Numbers340
- Connecting with Machine Operation Panel341
12 Connection of Remote I/O Unit350
- Remote I/O Unit Connection System Drawing351
- Connecting with Power Supply352
- Connecting with Frame Ground354
- Connecting with Control Unit355
- Connecting with Operation Panel I/O Unit356
- Connecting with Machine Control Signal (FCU8-DX220 / FCU8-DX230 / FCU8-DX231 / FCU8-DX651)357
- Connecting with Machine Control Signal (FCU8-DX213 / FCU8-DX213-1 / FCU8-DX654 / FCU8-DX654-1)362
- Connecting with Safety Machine Control Signal (FCU8-DX651)370
- Connecting with Analog I/O Signal (FCU8-DX202)372
- Connecting with Thermistor (FCU8-DX408)374
- Connecting with Multi-Analog Input Signal (FCU8-DX409)377
13 Connection of Side Memory I/F Unit386
- Side Memory I/F Unit Connection System Drawing387
- Connecting with Personal Computer Unit387
14 Connection of Manual Pulse Generator388
- Manual Pulse Generator Connection System Drawing389
- Connecting with Control Unit390
- Connecting with Operation Panel I/O Unit390
- Connecting with Encoder (Manual Pulse Generator) I/F Expansion Unit391
15 Connection of Synchronous Feed Encoder392
- Synchronous Feed Encoder Connection System Drawing393
- Connecting with Encoder (Manual Pulse Generator) I/F Expansion Unit393
16 Connection of Machine Operation Panel394
- Machine Operation Panel Connection System Drawing395
- Connecting with Power Supply396
- Connecting with Frame Ground397
- Connecting with Operation Panel I/O Unit397
- Connecting Emergency Stop Switch398
- Connecting with Sub Panel398
- Software Interface401
17 Connection of Handy Terminal406
- Handy Terminal Connection System Drawing407
- Connecting with Control Unit407
18 Cable408
- Symbols for Writing Cable Drawings409
- Cable Relating to NC410
- Cable Relating to Drive Unit431
- List of Cable Connector Sets442
19 Setup Outline444
- Hardware Configuration445
- Flow of Initial Setup448
20 Setting the Hardware450
- Setting Drive Unit MDS-E/EH Series451
  - Setting the Rotary Switch451
  - Setting DIP Switch452
- Setting Drive Unit MDS-EM/EMH Series453
  - Setting the Rotary Switch453
- Setting Drive Unit MDS-EJ/EJH Series454
  - Setting the Rotary Switch454
  - Setting the DIP Switch455
- Setting up Without Connecting to the Motor/Drive Units at the Setup of Drive Unit456
- Connecting the Batteries457
  - Control Unit Battery457
  - Servo Drive Unit Battery458
- Connecting and Setting the Remote I/O Unit461
- Initializing the NC Internal Data (SRAM)480
21 Setting up with HMI Integrated Installer482
- Outline of HMI Integrated Installer483
- Memory Card for Upgrade483
- Operation Methods484
22 Setting the Parameters and Date/Time486
- Selecting the NC System Type and Displayed Language487
- Setting the Parameters for the System Specifications488
- Setting the Parameters for the Machine Specifications489
- Setting Date and Time491
23 Sequence Program Writing492
- Writing Sequence Program Using the SD Card493
- Setting the Ethernet Communication493
  - Confirming the IP Address for CNC493
  - Setting the IP Address for PC Side493
- Connecting the Control Unit and a Personal Computer495
- Setting the Communication with GX Developer496
- Setting the Parameters on GX Developer498
- Writing a Sequence Program with GX Developer502
- Writing a Sequence Program to ROM with GX Developer504
- Setting the Communication with GX Works2505
- Setting the Parameters on GX Works2507
- Writing a Sequence Program with GX Works2511
- Writing a Sequence Program to ROM with GX Works2514
- Setting the PLC Parameters515
24 Confirming the Basic Operation516
- Checking Inputs/Outputs and Alarms517
- Confirming Manual Operation518
  - Using the Manual Pulse Generator518
  - Using JOG Feed518
- Servo Simplified Adjustment519
  - First Measure against Vibration519
  - NC Analyzer2520
25 Setting the Position Detection System522
- Adjusting the Absolute Position Detection System523
- Adjustment of Reference Position Return in Relative Position Detection System537
  - Dog-Type Reference Position Return Operation537
  - Dog-Type Reference Position Return Adjustment Procedures538
26 Setting the Tool Entry Prohibited Range544
- Stroke End545
- Stored Stroke Limit546
27 Setting the Machine Error Compensation560
- Memory-Type Pitch Error Compensation/Memory-Type Relative Position Error Compensation561
- Bidirectional Pitch Error Compensation568
  - Outline568
  - Setting Method569
    - When the Basic Axis Is a Linear Axis569
    - When the Basic Axis Is a Rotary Axis572
- Cyclic Error Compensation573
28 Setting the Position Switches578
- Outline579
- Setting and Operation Examples of Dog1 and Dog2580
- Canceling the Position Switch581
29 Setting the Backlash Compensation582
- Backlash Compensation583
- Backlash Compensation II584
  - Enabling Conditions for Backlash Compensation II585
  - Procedure of Setting Backlash Compensation II585
30 Confirming the Spindle Operation590
- In Manual Operation (with Manual Numerical Command)591
- In MDI Operation592
- Confirming the Rotation Speed592
31 Setting the Handy Terminal594
- Inputting the Data from a Personal Computer595
- Inputting the Data from NC598
32 Setting the Deceleration Check600
- Function601
- Deceleration Check Method603
- Deceleration Check for Opposite Direction Movement Reversal605
- Parameter607
- Relation with Other Functions609
- Precautions610
33 Synchronous Control and Multiple-Axis Synchronization Control612
- Synchronous Control613
- Multiple-Axis Synchronization Control627
  - Outline627
  - Synchronous Operation and Independent Operation627
34 Adjust S-Analog Screen628
- Adjustment Preparations630
- Performing Automatic Adjustments630
- Performing Manual Adjustments631
35 Device Open Parameter Screen634
36 SRAM Open Parameter Screen640
37 Data Backup and Restoration646
- All Backup648
- All Restoration650
38 Appx.1: Setting the System Lock652
- Setting the Encryption Key653
- Setting of Expiration Date654
- Display of Time Limit Warning and Alarm Notification655
- Caution655
39 Appx.2: Protection Setting656
- Protect Setting Screen657
- Returning the Password to the Non-Input State (Operation Level 0 to 3)660
- Changing the Operation Level to One of 4 to 6660
- Changing the Password661
- Clearing the Password662
- Changing the Protection Level663
- Saving the Protection Level Setting663
40 Appx.3: Displaying Original Logo on Standard Screen664
41 Appx.4: EMC Installation Guidelines666
- Introduction667
- EMC Directives667
- EMC Measures668
- Panel Structure668
- Measures for Wiring in Panel670
  - Precautions for Wiring in Panel670
  - Shield Treatment of Cables671
- EMC Countermeasure Parts672
42 Appx.5: Restrictions for Lithium Batteries678
- Restriction for Packing679
- Products Information Data Sheet (er Battery)681
- Forbiddance of Transporting Lithium Battery by Passenger Aircraft Provided in the Code of Federal Regulation683
- California Code of Regulation "Best Management Practices for Perchlorate Materials683
- Restriction Related to EU Battery Directive684
  - Important Notes684
  - Information for End-User684
43 Appx.6: Precautions for Compliance to Ul/C-UL Standards686

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Brand	Mitsubishi Electric
Model	M830W
Category	Control Systems
Language	English