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M830W
Mitsubishi Electric M830W User Manual
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M800W/M80W Series Conn
ection and Setup Manual
4 General Specifications
161
IB-1501268-K
4.12 Function Exp
ansion Unit
4.12.1 Encoder (Manual Pulse Gen
erator) I/F Expansion (FCU8-EX544)
[Outline d
imension]
80 or more
[mm]
30
107.5
124
199
201
Table of Contents
Default Chapter
30
Table of Contents
30
1 System Basic Configuration
40
System Basic Configuration Drawing
41
2 General Connection Diagram
42
General Connection Diagram [M800W]
43
M800W, Windows-Based Display (15-Type)
43
M800W, Windows-Based Display (19-Type)
44
M800W, Non-Windows-Based Display (10.4-Type / 15-Type)
45
General Connection Diagram [M80W]
46
M80W, Windows-Based Display (15-Type)
46
M80W, Windows-Based Display (19-Type)
47
M80W, Non-Windows-Based Display (8.4-Type /10.4-Type /15-Type)
48
3 List of Configuration
50
Control Unit [M800W]
51
Control Unit [M80W]
51
Display Unit [M800W]
52
Display Unit [M80W]
52
Personal Computer Unit
53
Graphic Control Unit [M800W]
53
Keyboard Unit [M800W]
53
Keyboard Unit [M80W]
53
Operation Panel I/O Unit
54
Remote I/O Unit
55
Function Expansion Unit
55
Communication Expansion Unit
55
Side Memory I/F Unit
56
Manual Pulse Generator
56
Synchronous Feed Encoder
56
Machine Operation Panel
56
Handy Terminal
56
Cable Connector Sets
57
Thermistor Sets
57
Genuine Memory Card
57
Durable Parts
57
Replacements
57
List of Cables
58
System Type
59
4 General Specifications
60
Environment Conditions [M800W]
61
Environment Conditions Inside the Operation Panel
61
Environment Conditions Inside the Control Panel
63
24VDC Stabilized Power Supply Selecting Conditions
65
Environment Conditions [M80W]
66
Environment Conditions Inside the Operation Panel
66
Environment Conditions Inside the Control Panel
68
24VDC Stabilized Power Supply Selecting Conditions
70
Control Unit [M800W]
71
M830W(Fcu8-Mu042) / M850W(Fcu8-Ma041)
71
Control Unit [M80W]
85
Fcu8-Mu044
85
Display Unit [M800W]
89
Type (FCU8-DU141-31)
89
15-Type (FCU8-DU181-31)
90
15-Type (FCU8-DU181-34)
92
19-Type (FCU8-DU191-75)
94
19-Type (FCU8-DU192-75)
96
Precautions
98
Display Unit [M80W]
99
Type (FCU8-DU121-12)
99
Type (FCU8-DU141-32)
100
15-Type (FCU8-DU181-32)
101
15-Type (FCU8-DU181-36)
103
19-Type (FCU8-DU191-77)
105
19-Type (FCU8-DU192-77)
107
Precautions
109
Personal Computer Unit
110
Personal Computer Unit (FCU8-PC231)
110
Built-In Disk of the Display Unit (FCU8-CF001-001)
117
Graphic Control Unit
118
Fcu8-Gc211
118
Keyboard Unit
127
Keyboard for 8.4-Type Display Unit (FCU8-KB026)
128
Keyboard for 8.4-Type Display Unit (FCU8-KB028)
129
Keyboard for 8.4-Type Display Unit (FCU8-KB029)
130
Keyboard for 10.4-Type Display Unit (FCU8-KB041)
131
Keyboard for 10.4-Type Display Unit (FCU8-KB046)
132
Keyboard for 10.4-Type Display Unit (FCU8-KB047)
133
Keyboard for 10.4-Type Display Unit (FCU8-KB048)
134
Keyboard for 15-Type Display Unit (FCU8-KB083)
135
Operation Panel I/O Unit
136
List of Units
136
Fcu8-Dx830 / Fcu8-Dx834 / Fcu8-Dx837 / Fcu8-Dx730
137
Remote I/O Unit
159
List of Units
159
Fcu8-Dx220 / Fcu8-Dx230 / Fcu8-Dx231 / Fcu8-Dx202 / Fcu8-Dx213 / Fcu8-Dx213-1 / Fcu8-Dx654 / Fcu8-Dx654-1 / Fcu8-Dx651/ Fcu8-Dx408 / Fcu8-Dx409
160
Function Expansion Unit
200
Encoder (Manual Pulse Generator) I/F Expansion (FCU8-EX544)
200
Communication Expansion Unit
206
CC-Link (FCU8-EX561)
206
Profibus-Dp (Fcu8-Ex563)
209
CC-Link IE Field (FCU8-EX564)
212
Ethernet/Ip (FCU8-EX565)
215
FL-Net (FCU8-EX568)
218
Side Memory I/F Unit
221
Manual Pulse Generator
222
Manual Pulse Generator (UFO-01-2Z9)
222
Manual Pulse Generator (HD60C)
223
Synchronous Feed Encoder
224
Synchronous Feed Encoder (OSE-1024-3-15-68)
224
Machine Operation Panel
226
Main Panel a , B
226
(Fcu8-Kb921 / Fcu8-Kb922 / Fcu8-Kb925 , Fcu8-Kb923 / Fcu8-Kb924 / Fcu8-Kb926)
226
Sub Panel a (FCU8-KB931 / FCU8-KB941)
232
Handy Terminal
237
Thermistor
241
Thermistor(Pt3C-51F-M2)
241
Exclusive SD Cards
242
Specifications and Precautions of USB/SD/LAN Interface
243
USB Interface (Personal Computer Unit, Side Memory I/F Unit)
243
SD Interface (Control Unit, Side Memory I/F Unit)
244
LAN Interface (Control Unit, Personal Computer Unit)
244
5 Installation
246
Heat Radiation Countermeasures
247
Noise Countermeasures
250
Connection of Frame Ground (FG)
250
Shield Clamping of Cables
251
Connecting Spark Killers
252
Lightning Surge Protection Countermeasure
253
Unit Installation
254
Control Unit
254
Display Unit
256
Keyboard Unit
261
Operation Panel I/O Unit
267
Remote I/O Unit
268
Function Expansion Unit
270
Communication Expansion Unit
271
Side Memory I/F Unit
272
Machine Operation Panel
273
6 Precautions for Connecting
276
Precautions for Wiring
277
Precautions When Connecting/Disconnecting Cables
277
Precautions for Using Optical Communication Cable
280
Precautions for Connecting 24V Power Supply
281
Turning the Power ON/OFF
282
7 Connection of Control Unit
284
Control Unit Connection System Drawing
285
M800W
285
M80W
286
Connecting with Power Supply
287
Connecting with Emergency Stop Signal
288
Connecting with Personal Computer Unit
290
Connecting with Graphic Control Unit
291
Connecting with Operation Panel I/O Unit
291
Connecting with Remote I/O Unit
292
Connecting with Drive Unit
293
Connecting with Drive Unit MDS-E/EH Series
294
Connection of Optical Communication Cables
294
Drive Unit Arrangement
297
Connecting with Drive Unit MDS-EM/EMH Series
298
Connecting with Drive Unit MDS-EJ/EJH Series
300
Connecting with RS-232C Device
301
Connecting with Skip Signal (Sensor)
302
Connecting with Manual Pulse Generator
304
Handle Numbers
305
Connecting Device Via Function Expansion Unit
306
Connecting Device Via Encoder (Manual Pulse Generator) I/F Expansion Unit
306
Connecting I/O Device Via Communication Expansion Unit
307
Connecting I/O Device Via CC-Link
308
Connecting I/O Device Via PROFIBUS-DP
311
Connecting I/O Device Via CC-Link IE Field
312
Connecting I/O Device Via Ethernet/Ip
313
Connecting I/O Device Via FL-Net
314
8 Connection of Personal Computer Unit
316
Personal Computer Unit Connection System Drawing
317
Connecting with Power Supply
318
Connecting with Control Unit
319
Connecting with Operation Panel I/O Unit
319
Connecting with Side Memory I/F Unit
320
9 Connection of Graphic Control Unit
322
Graphic Control Unit Connection System Drawing
323
Connecting with Power Supply
324
Connecting with Emergency Stop Signal
325
Connecting with Control Unit
326
Connecting with Operation Panel I/O Unit
326
Connecting with RS-232C Device
327
10 Connection of Keyboard Unit
328
Keyboard Unit Connection System Drawing
329
Connecting with Operation Panel I/O Unit
329
11 Connection of Operation Panel I/O Unit
330
Operation Panel I/O Unit Connection System Drawing
331
Connecting with Power Supply
332
Connecting with Emergency Stop Signal
333
Connecting with Frame Ground
334
Connecting with Control Unit
335
Connecting with Personal Computer Unit
336
Connecting with Graphic Control Unit
336
Connecting with Keyboard Unit
336
Connecting with Remote I/O Unit
337
Connecting with Manual Pulse Generator (MPG)
338
Handle Numbers
340
Connecting with Machine Operation Panel
341
Wiring for 24V Common Input
343
Wiring for 0V Common Input
344
Wiring for Source Type Output
345
Connecting with Safety Machine Control Signal (FCU8-DX837)
347
Connection with the Scan Input Signal (FCU8-DX834)
348
Connection with the Scan Output Signal (FCU8-DX834)
349
12 Connection of Remote I/O Unit
350
Remote I/O Unit Connection System Drawing
351
Connecting with Power Supply
352
Connecting with Frame Ground
354
Connecting with Control Unit
355
Connecting with Operation Panel I/O Unit
356
Connecting with Machine Control Signal (FCU8-DX220 / FCU8-DX230 / FCU8-DX231 / FCU8-DX651)
357
Connecting with Machine Control Signal (FCU8-DX213 / FCU8-DX213-1 / FCU8-DX654 / FCU8-DX654-1)
362
Connecting with Safety Machine Control Signal (FCU8-DX651)
370
Connecting with Analog I/O Signal (FCU8-DX202)
372
Connecting with Thermistor (FCU8-DX408)
374
Connecting with Multi-Analog Input Signal (FCU8-DX409)
377
13 Connection of Side Memory I/F Unit
386
Side Memory I/F Unit Connection System Drawing
387
Connecting with Personal Computer Unit
387
14 Connection of Manual Pulse Generator
388
Manual Pulse Generator Connection System Drawing
389
Connecting with Control Unit
390
Connecting with Operation Panel I/O Unit
390
Connecting with Encoder (Manual Pulse Generator) I/F Expansion Unit
391
15 Connection of Synchronous Feed Encoder
392
Synchronous Feed Encoder Connection System Drawing
393
Connecting with Encoder (Manual Pulse Generator) I/F Expansion Unit
393
16 Connection of Machine Operation Panel
394
Machine Operation Panel Connection System Drawing
395
Connecting with Power Supply
396
Connecting with Frame Ground
397
Connecting with Operation Panel I/O Unit
397
Connecting Emergency Stop Switch
398
Connecting with Sub Panel
398
Software Interface
401
17 Connection of Handy Terminal
406
Handy Terminal Connection System Drawing
407
Connecting with Control Unit
407
18 Cable
408
Symbols for Writing Cable Drawings
409
Cable Relating to NC
410
FCUA-R050/R054 Cable
410
G071 Cable
411
G123 Cable
411
G170 Cable
412
G430 Cable
413
G460 Cable
414
J010 Cable
415
J020/J021/J022 Cable
416
J023/J024/J025 Cable
417
J026/J027 Cable
418
J030/J031 Cable
419
J070/J071 Cable
420
J100 Cable
421
J120 Cable
422
J121 Cable
422
J170 Cable
423
J210 Cable
423
J220 Cable
424
J221 Cable
425
J291 Cable
426
J303 Cable
427
J350 Cable
428
J351 Cable
428
J460 Cable
429
J461 Cable
429
R2-TM Terminator Connector
430
Cable Relating to Drive Unit
431
Cable Wire and Assembly
431
CNP2E-1 Cable
432
CNP3EZ-2P/CNP3EZ-3P Cable
433
CNV2E-8P/CNV2E-9P Cable
434
CNV2E-D Cable
435
CNV2E-HP Cable
435
DG30 Cable
436
G380 Cable
436
J395 Cable
437
J396 Cable
438
MR-BKS1CBL-A1-H / MR-BKS1CBL-A2-H Cable
439
MR-BT6V2CBL Cable
439
MR-D05UDL3M-B Cable
440
MR-PWS1CBL-A1-H / MR-PWS1CBL-A2-H Cable
440
SH21 Cable
441
List of Cable Connector Sets
442
19 Setup Outline
444
Hardware Configuration
445
Flow of Initial Setup
448
20 Setting the Hardware
450
Setting Drive Unit MDS-E/EH Series
451
Setting the Rotary Switch
451
Setting DIP Switch
452
Setting Drive Unit MDS-EM/EMH Series
453
Setting the Rotary Switch
453
Setting Drive Unit MDS-EJ/EJH Series
454
Setting the Rotary Switch
454
Setting the DIP Switch
455
Setting up Without Connecting to the Motor/Drive Units at the Setup of Drive Unit
456
Connecting the Batteries
457
Control Unit Battery
457
Servo Drive Unit Battery
458
Connecting and Setting the Remote I/O Unit
461
Outline of the Remote I/O Unit
461
Connection and Station No. Setting on Remote I/O Unit
463
Station No. Setting When Using Multiple Remote I/O Units
466
PLC Device Assignment of Digital Signal (DI/DO)
470
Fixed Device Assignment
471
Arbitrary Device Assignment
472
Analog Input/Output Interface
476
Thermistor Input Interface
479
Initializing the NC Internal Data (SRAM)
480
21 Setting up with HMI Integrated Installer
482
Outline of HMI Integrated Installer
483
Memory Card for Upgrade
483
Operation Methods
484
22 Setting the Parameters and Date/Time
486
Selecting the NC System Type and Displayed Language
487
Setting the Parameters for the System Specifications
488
Setting the Parameters for the Machine Specifications
489
Setting Date and Time
491
23 Sequence Program Writing
492
Writing Sequence Program Using the SD Card
493
Setting the Ethernet Communication
493
Confirming the IP Address for CNC
493
Setting the IP Address for PC Side
493
Connecting the Control Unit and a Personal Computer
495
Setting the Communication with GX Developer
496
Setting the Parameters on GX Developer
498
Parameter Setting Screen
498
Setting the Number of Device Points
499
Setting the Number of Common Pointer Points
500
Setting the Program Execution Order
501
Writing a Sequence Program with GX Developer
502
Writing a Sequence Program to ROM with GX Developer
504
Setting the Communication with GX Works2
505
Setting the Parameters on GX Works2
507
Parameter Setting Screen
507
Setting Device Points
508
Setting Common Pointer no
509
Setting Program Executing Order
510
Writing a Sequence Program with GX Works2
511
Writing a Sequence Program to ROM with GX Works2
514
Setting the PLC Parameters
515
24 Confirming the Basic Operation
516
Checking Inputs/Outputs and Alarms
517
Confirming Manual Operation
518
Using the Manual Pulse Generator
518
Using JOG Feed
518
Servo Simplified Adjustment
519
First Measure against Vibration
519
NC Analyzer2
520
25 Setting the Position Detection System
522
Adjusting the Absolute Position Detection System
523
Marked Point Alignment Method I
524
Marked Point Alignment Method II
526
Machine End Stopper Method: Automatic Initialization
528
Machine End Stopper Method: Manual Initialization
532
Dog-Type
534
Setting the Grid Interval and the Reference Encoder for Grid Interval
535
Precautions Common for the Initialization Operation
535
Precautions Common for the Dogless-Type Absolute Position Encoder
536
Adjustment of Reference Position Return in Relative Position Detection System
537
Dog-Type Reference Position Return Operation
537
Dog-Type Reference Position Return Adjustment Procedures
538
26 Setting the Tool Entry Prohibited Range
544
Stroke End
545
Stored Stroke Limit
546
Outline
546
Stored Stroke Limit I
549
Stored Stroke Limit II
550
Stored Stroke Limit IB
552
Stored Stroke Limit IC
553
Movable Range During Inclined Axis Control
554
Stored Stroke Limit for Rotation Axis
555
Changing the Area for the Stored Stroke Limit I
555
Behavior in Prohibited Area
556
Stored Stroke Limits I, IC, and II
556
Stored Stroke Limits IB and IIB
556
Precautions
558
27 Setting the Machine Error Compensation
560
Memory-Type Pitch Error Compensation/Memory-Type Relative Position Error Compensation
561
Outline
561
Setting Compensation Data
563
Setting Method
565
Using a Linear Axis as Basic Axis
565
Using a Rotary Axis as Basic Axis
567
Bidirectional Pitch Error Compensation
568
Outline
568
Setting Method
569
When the Basic Axis Is a Linear Axis
569
When the Basic Axis Is a Rotary Axis
572
Cyclic Error Compensation
573
Outline
573
Setting Method
574
Error Measurement
576
Precautions
576
Relation with Other Functions
577
28 Setting the Position Switches
578
Outline
579
Setting and Operation Examples of Dog1 and Dog2
580
Canceling the Position Switch
581
29 Setting the Backlash Compensation
582
Backlash Compensation
583
Backlash Compensation II
584
Enabling Conditions for Backlash Compensation II
585
Procedure of Setting Backlash Compensation II
585
Setting the Backlash Compensation II Acceleration Rate
585
Setting Compensation Amount of Backlash Compensation II
586
Precautions for Setting Parameters
587
30 Confirming the Spindle Operation
590
In Manual Operation (with Manual Numerical Command)
591
In MDI Operation
592
Confirming the Rotation Speed
592
31 Setting the Handy Terminal
594
Inputting the Data from a Personal Computer
595
Inputting the Data from NC
598
32 Setting the Deceleration Check
600
Function
601
Deceleration Check Method
603
Deceleration Check for Opposite Direction Movement Reversal
605
Parameter
607
Relation with Other Functions
609
Precautions
610
33 Synchronous Control and Multiple-Axis Synchronization Control
612
Synchronous Control
613
Outline
613
Synchronous Control Mode
616
Correction Mode
616
Reference Position Establishment in Synchronous Operation
617
Zero Point Establishment
617
In Relative Position Detection System/Dog-Type Absolute Position Detection System
617
Zero Point Establishment in Dogless-Type Absolute Position Detection System
620
Simple Synchronous Control
626
Zero Point Establishment During Simple Synchronous Control
626
Parameter Setting for Synchronous Control
626
Multiple-Axis Synchronization Control
627
Outline
627
Synchronous Operation and Independent Operation
627
34 Adjust S-Analog Screen
628
Adjustment Preparations
630
Performing Automatic Adjustments
630
Performing Manual Adjustments
631
35 Device Open Parameter Screen
634
36 SRAM Open Parameter Screen
640
37 Data Backup and Restoration
646
All Backup
648
All Restoration
650
38 Appx.1: Setting the System Lock
652
Setting the Encryption Key
653
Setting of Expiration Date
654
Display of Time Limit Warning and Alarm Notification
655
Caution
655
39 Appx.2: Protection Setting
656
Protect Setting Screen
657
Returning the Password to the Non-Input State (Operation Level 0 to 3)
660
Changing the Operation Level to One of 4 to 6
660
Changing the Password
661
Clearing the Password
662
Changing the Protection Level
663
Saving the Protection Level Setting
663
40 Appx.3: Displaying Original Logo on Standard Screen
664
41 Appx.4: EMC Installation Guidelines
666
Introduction
667
EMC Directives
667
EMC Measures
668
Panel Structure
668
Measures for Control Panel Body
668
Measures for Door
669
Measures for Power Supply
669
Measures for Wiring in Panel
670
Precautions for Wiring in Panel
670
Shield Treatment of Cables
671
EMC Countermeasure Parts
672
Shield Clamp Fitting
672
Ferrite Core
673
Surge Absorber
674
Selection of Stabilized Power Supply
676
42 Appx.5: Restrictions for Lithium Batteries
678
Restriction for Packing
679
Target Products
679
Handling by User
680
Reference
680
Products Information Data Sheet (er Battery)
681
Forbiddance of Transporting Lithium Battery by Passenger Aircraft Provided in the Code of Federal Regulation
683
California Code of Regulation "Best Management Practices for Perchlorate Materials
683
Restriction Related to EU Battery Directive
684
Important Notes
684
Information for End-User
684
43 Appx.6: Precautions for Compliance to Ul/C-UL Standards
686
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Mitsubishi Electric M830W Specifications
General
Brand
Mitsubishi Electric
Model
M830W
Category
Control Systems
Language
English
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