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M800W/M80W Series Connection and Setup Manual

18 Cable

389

IB-1501268-K

18.2.22 J350 Cable

Max. cable length: 50m

Application: DI/DO

18.2.23 J351 Cable

Max. cable length: 50m

Application: DI/DO

[CJ31,CJ32,CJ33,CJ34,CG31,CG32,CG33,CG34]

Connector: XG4M-4030 / 7940-6500SC

Strain relief: XG4T-4004 / 3448-7940

Manufacturer: OMRON / 3M

Wire material: UL2651 AWG28x40 (FLEX-S(40)-7/0.127 7030 2651P)

Manufacturer: Oki Electric Cable

[CJ31,CJ32,CJ33,CJ34,CG31,CG32,CG33,CG34]

Connector: XG4M-4030 / 7940-6500SC

Strain relief: XG4T-4004 / 3448-7940

Manufacturer: OMRON / 3M

Wire material: UL2651 AWG28x40 (FLEX-S(40)-7/0.127 7030 2651P)

Manufacturer: Oki Electric Cable

CJ31,CJ32,CJ33,CJ34,

CG31,CG32,CG33,CG34

CJ31,CJ32,CJ33,CJ34,

CG31,CG32,CG33,CG34

Default Chapter30
- Table of Contents30
1 System Basic Configuration40
- System Basic Configuration Drawing41
2 General Connection Diagram42
- General Connection Diagram [M800W]43
- General Connection Diagram [M80W]46
3 List of Configuration50
- Control Unit [M800W]51
- Control Unit [M80W]51
- Display Unit [M800W]52
- Display Unit [M80W]52
- Personal Computer Unit53
- Graphic Control Unit [M800W]53
- Keyboard Unit [M800W]53
- Keyboard Unit [M80W]53
- Operation Panel I/O Unit54
- Remote I/O Unit55
- Function Expansion Unit55
- Communication Expansion Unit55
- Side Memory I/F Unit56
- Manual Pulse Generator56
- Synchronous Feed Encoder56
- Machine Operation Panel56
- Handy Terminal56
- Cable Connector Sets57
- Thermistor Sets57
- Genuine Memory Card57
- Durable Parts57
- Replacements57
- List of Cables58
- System Type59
4 General Specifications60
- Environment Conditions [M800W]61
  - Environment Conditions Inside the Operation Panel61
  - Environment Conditions Inside the Control Panel63
  - 24VDC Stabilized Power Supply Selecting Conditions65
- Environment Conditions [M80W]66
  - Environment Conditions Inside the Operation Panel66
  - Environment Conditions Inside the Control Panel68
  - 24VDC Stabilized Power Supply Selecting Conditions70
- Control Unit [M800W]71
  - M830W(Fcu8-Mu042) / M850W(Fcu8-Ma041)71
- Control Unit [M80W]85
  - Fcu8-Mu04485
- Display Unit [M800W]89
  - Type (FCU8-DU141-31)89
  - 15-Type (FCU8-DU181-31)90
  - 15-Type (FCU8-DU181-34)92
  - 19-Type (FCU8-DU191-75)94
  - 19-Type (FCU8-DU192-75)96
  - Precautions98
- Display Unit [M80W]99
  - Type (FCU8-DU121-12)99
  - Type (FCU8-DU141-32)100
  - 15-Type (FCU8-DU181-32)101
  - 15-Type (FCU8-DU181-36)103
  - 19-Type (FCU8-DU191-77)105
  - 19-Type (FCU8-DU192-77)107
  - Precautions109
- Personal Computer Unit110
  - Personal Computer Unit (FCU8-PC231)110
  - Built-In Disk of the Display Unit (FCU8-CF001-001)117
- Graphic Control Unit118
  - Fcu8-Gc211118
- Keyboard Unit127
  - Keyboard for 8.4-Type Display Unit (FCU8-KB026)128
  - Keyboard for 8.4-Type Display Unit (FCU8-KB028)129
  - Keyboard for 8.4-Type Display Unit (FCU8-KB029)130
  - Keyboard for 10.4-Type Display Unit (FCU8-KB041)131
  - Keyboard for 10.4-Type Display Unit (FCU8-KB046)132
  - Keyboard for 10.4-Type Display Unit (FCU8-KB047)133
  - Keyboard for 10.4-Type Display Unit (FCU8-KB048)134
  - Keyboard for 15-Type Display Unit (FCU8-KB083)135
- Operation Panel I/O Unit136
  - List of Units136
  - Fcu8-Dx830 / Fcu8-Dx834 / Fcu8-Dx837 / Fcu8-Dx730137
- Remote I/O Unit159
  - List of Units159
  - Fcu8-Dx220 / Fcu8-Dx230 / Fcu8-Dx231 / Fcu8-Dx202 / Fcu8-Dx213 / Fcu8-Dx213-1 / Fcu8-Dx654 / Fcu8-Dx654-1 / Fcu8-Dx651/ Fcu8-Dx408 / Fcu8-Dx409160
- Function Expansion Unit200
  - Encoder (Manual Pulse Generator) I/F Expansion (FCU8-EX544)200
- Communication Expansion Unit206
  - CC-Link (FCU8-EX561)206
  - Profibus-Dp (Fcu8-Ex563)209
  - CC-Link IE Field (FCU8-EX564)212
  - Ethernet/Ip (FCU8-EX565)215
  - FL-Net (FCU8-EX568)218
- Side Memory I/F Unit221
- Manual Pulse Generator222
  - Manual Pulse Generator (UFO-01-2Z9)222
  - Manual Pulse Generator (HD60C)223
- Synchronous Feed Encoder224
  - Synchronous Feed Encoder (OSE-1024-3-15-68)224
- Machine Operation Panel226
  - Main Panel a , B226
    - (Fcu8-Kb921 / Fcu8-Kb922 / Fcu8-Kb925 , Fcu8-Kb923 / Fcu8-Kb924 / Fcu8-Kb926)226
  - Sub Panel a (FCU8-KB931 / FCU8-KB941)232
- Handy Terminal237
- Thermistor241
  - Thermistor(Pt3C-51F-M2)241
- Exclusive SD Cards242
- Specifications and Precautions of USB/SD/LAN Interface243
  - USB Interface (Personal Computer Unit, Side Memory I/F Unit)243
  - SD Interface (Control Unit, Side Memory I/F Unit)244
  - LAN Interface (Control Unit, Personal Computer Unit)244
5 Installation246
- Heat Radiation Countermeasures247
- Noise Countermeasures250
- Unit Installation254
6 Precautions for Connecting276
- Precautions for Wiring277
- Turning the Power ON/OFF282
7 Connection of Control Unit284
- Control Unit Connection System Drawing285
  - M800W285
  - M80W286
- Connecting with Power Supply287
- Connecting with Emergency Stop Signal288
- Connecting with Personal Computer Unit290
- Connecting with Graphic Control Unit291
- Connecting with Operation Panel I/O Unit291
- Connecting with Remote I/O Unit292
- Connecting with Drive Unit293
- Connecting with RS-232C Device301
- Connecting with Skip Signal (Sensor)302
- Connecting with Manual Pulse Generator304
  - Handle Numbers305
- Connecting Device Via Function Expansion Unit306
  - Connecting Device Via Encoder (Manual Pulse Generator) I/F Expansion Unit306
- Connecting I/O Device Via Communication Expansion Unit307
8 Connection of Personal Computer Unit316
- Personal Computer Unit Connection System Drawing317
- Connecting with Power Supply318
- Connecting with Control Unit319
- Connecting with Operation Panel I/O Unit319
- Connecting with Side Memory I/F Unit320
9 Connection of Graphic Control Unit322
- Graphic Control Unit Connection System Drawing323
- Connecting with Power Supply324
- Connecting with Emergency Stop Signal325
- Connecting with Control Unit326
- Connecting with Operation Panel I/O Unit326
- Connecting with RS-232C Device327
10 Connection of Keyboard Unit328
- Keyboard Unit Connection System Drawing329
- Connecting with Operation Panel I/O Unit329
11 Connection of Operation Panel I/O Unit330
- Operation Panel I/O Unit Connection System Drawing331
- Connecting with Power Supply332
- Connecting with Emergency Stop Signal333
- Connecting with Frame Ground334
- Connecting with Control Unit335
- Connecting with Personal Computer Unit336
- Connecting with Graphic Control Unit336
- Connecting with Keyboard Unit336
- Connecting with Remote I/O Unit337
- Connecting with Manual Pulse Generator (MPG)338
  - Handle Numbers340
- Connecting with Machine Operation Panel341
12 Connection of Remote I/O Unit350
- Remote I/O Unit Connection System Drawing351
- Connecting with Power Supply352
- Connecting with Frame Ground354
- Connecting with Control Unit355
- Connecting with Operation Panel I/O Unit356
- Connecting with Machine Control Signal (FCU8-DX220 / FCU8-DX230 / FCU8-DX231 / FCU8-DX651)357
- Connecting with Machine Control Signal (FCU8-DX213 / FCU8-DX213-1 / FCU8-DX654 / FCU8-DX654-1)362
- Connecting with Safety Machine Control Signal (FCU8-DX651)370
- Connecting with Analog I/O Signal (FCU8-DX202)372
- Connecting with Thermistor (FCU8-DX408)374
- Connecting with Multi-Analog Input Signal (FCU8-DX409)377
13 Connection of Side Memory I/F Unit386
- Side Memory I/F Unit Connection System Drawing387
- Connecting with Personal Computer Unit387
14 Connection of Manual Pulse Generator388
- Manual Pulse Generator Connection System Drawing389
- Connecting with Control Unit390
- Connecting with Operation Panel I/O Unit390
- Connecting with Encoder (Manual Pulse Generator) I/F Expansion Unit391
15 Connection of Synchronous Feed Encoder392
- Synchronous Feed Encoder Connection System Drawing393
- Connecting with Encoder (Manual Pulse Generator) I/F Expansion Unit393
16 Connection of Machine Operation Panel394
- Machine Operation Panel Connection System Drawing395
- Connecting with Power Supply396
- Connecting with Frame Ground397
- Connecting with Operation Panel I/O Unit397
- Connecting Emergency Stop Switch398
- Connecting with Sub Panel398
- Software Interface401
17 Connection of Handy Terminal406
- Handy Terminal Connection System Drawing407
- Connecting with Control Unit407
18 Cable408
- Symbols for Writing Cable Drawings409
- Cable Relating to NC410
- Cable Relating to Drive Unit431
- List of Cable Connector Sets442
19 Setup Outline444
- Hardware Configuration445
- Flow of Initial Setup448
20 Setting the Hardware450
- Setting Drive Unit MDS-E/EH Series451
  - Setting the Rotary Switch451
  - Setting DIP Switch452
- Setting Drive Unit MDS-EM/EMH Series453
  - Setting the Rotary Switch453
- Setting Drive Unit MDS-EJ/EJH Series454
  - Setting the Rotary Switch454
  - Setting the DIP Switch455
- Setting up Without Connecting to the Motor/Drive Units at the Setup of Drive Unit456
- Connecting the Batteries457
  - Control Unit Battery457
  - Servo Drive Unit Battery458
- Connecting and Setting the Remote I/O Unit461
- Initializing the NC Internal Data (SRAM)480
21 Setting up with HMI Integrated Installer482
- Outline of HMI Integrated Installer483
- Memory Card for Upgrade483
- Operation Methods484
22 Setting the Parameters and Date/Time486
- Selecting the NC System Type and Displayed Language487
- Setting the Parameters for the System Specifications488
- Setting the Parameters for the Machine Specifications489
- Setting Date and Time491
23 Sequence Program Writing492
- Writing Sequence Program Using the SD Card493
- Setting the Ethernet Communication493
  - Confirming the IP Address for CNC493
  - Setting the IP Address for PC Side493
- Connecting the Control Unit and a Personal Computer495
- Setting the Communication with GX Developer496
- Setting the Parameters on GX Developer498
- Writing a Sequence Program with GX Developer502
- Writing a Sequence Program to ROM with GX Developer504
- Setting the Communication with GX Works2505
- Setting the Parameters on GX Works2507
- Writing a Sequence Program with GX Works2511
- Writing a Sequence Program to ROM with GX Works2514
- Setting the PLC Parameters515
24 Confirming the Basic Operation516
- Checking Inputs/Outputs and Alarms517
- Confirming Manual Operation518
  - Using the Manual Pulse Generator518
  - Using JOG Feed518
- Servo Simplified Adjustment519
  - First Measure against Vibration519
  - NC Analyzer2520
25 Setting the Position Detection System522
- Adjusting the Absolute Position Detection System523
- Adjustment of Reference Position Return in Relative Position Detection System537
  - Dog-Type Reference Position Return Operation537
  - Dog-Type Reference Position Return Adjustment Procedures538
26 Setting the Tool Entry Prohibited Range544
- Stroke End545
- Stored Stroke Limit546
27 Setting the Machine Error Compensation560
- Memory-Type Pitch Error Compensation/Memory-Type Relative Position Error Compensation561
- Bidirectional Pitch Error Compensation568
  - Outline568
  - Setting Method569
    - When the Basic Axis Is a Linear Axis569
    - When the Basic Axis Is a Rotary Axis572
- Cyclic Error Compensation573
28 Setting the Position Switches578
- Outline579
- Setting and Operation Examples of Dog1 and Dog2580
- Canceling the Position Switch581
29 Setting the Backlash Compensation582
- Backlash Compensation583
- Backlash Compensation II584
  - Enabling Conditions for Backlash Compensation II585
  - Procedure of Setting Backlash Compensation II585
30 Confirming the Spindle Operation590
- In Manual Operation (with Manual Numerical Command)591
- In MDI Operation592
- Confirming the Rotation Speed592
31 Setting the Handy Terminal594
- Inputting the Data from a Personal Computer595
- Inputting the Data from NC598
32 Setting the Deceleration Check600
- Function601
- Deceleration Check Method603
- Deceleration Check for Opposite Direction Movement Reversal605
- Parameter607
- Relation with Other Functions609
- Precautions610
33 Synchronous Control and Multiple-Axis Synchronization Control612
- Synchronous Control613
- Multiple-Axis Synchronization Control627
  - Outline627
  - Synchronous Operation and Independent Operation627
34 Adjust S-Analog Screen628
- Adjustment Preparations630
- Performing Automatic Adjustments630
- Performing Manual Adjustments631
35 Device Open Parameter Screen634
36 SRAM Open Parameter Screen640
37 Data Backup and Restoration646
- All Backup648
- All Restoration650
38 Appx.1: Setting the System Lock652
- Setting the Encryption Key653
- Setting of Expiration Date654
- Display of Time Limit Warning and Alarm Notification655
- Caution655
39 Appx.2: Protection Setting656
- Protect Setting Screen657
- Returning the Password to the Non-Input State (Operation Level 0 to 3)660
- Changing the Operation Level to One of 4 to 6660
- Changing the Password661
- Clearing the Password662
- Changing the Protection Level663
- Saving the Protection Level Setting663
40 Appx.3: Displaying Original Logo on Standard Screen664
41 Appx.4: EMC Installation Guidelines666
- Introduction667
- EMC Directives667
- EMC Measures668
- Panel Structure668
- Measures for Wiring in Panel670
  - Precautions for Wiring in Panel670
  - Shield Treatment of Cables671
- EMC Countermeasure Parts672
42 Appx.5: Restrictions for Lithium Batteries678
- Restriction for Packing679
- Products Information Data Sheet (er Battery)681
- Forbiddance of Transporting Lithium Battery by Passenger Aircraft Provided in the Code of Federal Regulation683
- California Code of Regulation "Best Management Practices for Perchlorate Materials683
- Restriction Related to EU Battery Directive684
  - Important Notes684
  - Information for End-User684
43 Appx.6: Precautions for Compliance to Ul/C-UL Standards686

Brand	Mitsubishi Electric
Model	M830W
Category	Control Systems
Language	English

Mitsubishi Electric M830W User Manual

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