Mitsubishi Electric Q06HCPU User Manual

QCPU User's Manual
(Hardware Design, Maintenance and Inspection)
-Q00(J)CPU -Q26UD(E)HCPU
-Q01CPU -Q26UDVCPU
-Q02(H)CPU -Q50UDEHCPU
-Q06HCPU -Q100UDEHCPU
-Q12HCPU
-Q25HCPU
-Q02PHCPU
-Q06PHCPU
-Q12PHCPU
-Q25PHCPU
-Q12PRHCPU
-Q25PRHCPU
-Q00U(J)CPU
-Q01UCPU
-Q02UCPU
-Q03UD(E)CPU
-Q03UDVCPU
-Q04UD(E)HCPU
-Q04UDVCPU
-Q06UD(E)HCPU
-Q06UDVCPU
-Q10UD(E)HCPU
-Q13UD(E)HCPU
-Q13UDVCPU
-Q20UD(E)HCPU

Mitsubishi Electric Q06HCPU Specifications

General

Series	Q Series
Program Capacity	60k steps
Number of I/O Points	Up to 4096 points
Power Supply	24 VDC
Operating Temperature	0 to 55 °C
Number of Devices	8192
Built-in USB Port	Yes
Storage Temperature	-25 to 75°C
Communication Ports	RS-232
Programming Language	Ladder, SFC, ST
Humidity	5 to 95% RH (non-condensing)
Shock Resistance	147 m/s², 3 times in each of 3 axes

Summary

SAFETY PRECAUTIONS

Design Precautions

Precautions related to the design of safety circuits and system operation.

Installation and Wiring Precautions

Installation Precautions

Precautions for installing modules and base units, including handling and mounting.

Wiring Precautions

Precautions for wiring power supplies, grounding, and connecting cables.

INTRODUCTION

Precautions when using the Q series CPU module for the first time

CHAPTER 1 OVERVIEW

1.1 Features

CHAPTER 2 SYSTEM CONFIGURATION

2.1 Overall Configuration

2.2 Component List

Precautions for System Configuration

Describes restrictions on system configuration using the Q series CPU module.

CHAPTER 3 CPU MODULE START-UP PROCEDURES

Module installation

Describes the installation of required modules such as power supply, CPU, I/O, and network modules.

Wiring/connection

Explains the wiring procedures for power supply, external devices, network modules, and extension base units.

System power on

Connection of the PC in which a programming tool is installed

CHAPTER 4 INSTALLATION AND WIRING

Installation Environment and Installation Position

Mounting a Module

Details precautions for handling CPU modules, I/O modules, intelligent function modules, power supply modules, and base units.

Base unit installation

Mounting a base unit on a DIN rail

Explains how to mount a base unit on a DIN rail, including applicable adaptor types and installation methods.

Installation and removal of module

Explains how to install and remove power supply, CPU, I/O, intelligent function, or another module.

Connecting an Extension Base Unit

Details the procedure for setting the extension base number using the base number setting connector.

Connection and disconnection of extension cable

Voltage drop when an extension base unit is used

Wiring power supplies

Covers precautions for wiring power supplies, including cable management and noise reduction.

Wiring to connectors

Details precautions for wiring to connectors, including crimping, plugging, and tightening screws.

Grounding

Provides guidelines for grounding, including using dedicated grounding wire and thick cables.

CHAPTER 5 GENERAL SPECIFICATIONS

CHAPTER 6 CPU MODULE

Switch Operation at the Time of Writing Program

Reset Operation

Explains how to perform reset operations using the RUN/STOP/RESET switch.

Latch Clear Operation

Describes how to clear latch data, either remotely or using special relays.

CHAPTER 7 POWER SUPPLY MODULE

Part Names and Settings

Describes part names and settings for various power supply modules.

Specifications

Lists the general specifications of power supply modules.

Overcurrent protection

Explains the overcurrent protection device and its activation.

Overvoltage protection

Explains the overvoltage protection device and its activation.

Allowable momentary power failure time

Details the allowable momentary power failure time for AC and DC input power supplies.

Selecting the power supply module

Guides on selecting a power supply module based on total current consumption and applicable base units.

Precautions on power supply capacity

Provides guidance on selecting a power supply with adequate capacity, recommending twice the capacity for AC and four times for DC.

CHAPTER 8 BASE UNIT

Extension Base Units that can be Combined with the Main Base Unit

Specification Table

Provides a specification table for main base units, including number of I/O modules, possibility of extension, and dimensions.

CHAPTER 9 MEMORY CARD

List of usable memory cards

CHAPTER 10 SD MEMORY CARD

Formatting an SD memory card

CHAPTER 11 EXTENDED SRAM CASSETTE

Installing an extended SRAM cassette

Describes the procedure for installing an extended SRAM cassette while the power is off.

Removing an extended SRAM cassette

CHAPTER 12 BATTERY

Battery Specifications

Describes the specifications of batteries used for CPU modules, including classification, initial voltage, and nominal current.

Battery Installation

Explains the battery installation procedures for various CPU modules.

CHAPTER 13 MAINTENANCE AND INSPECTION

Daily Inspection

Lists items that must be inspected daily for proper operation and maintenance.

Periodic Inspection

Replacement Procedure of the Battery

Explains the battery replacement procedures for CPU modules.

Replacement procedure of the CPU module battery

Details battery replacement procedures for CPU modules, covering Q6BAT, Q7BAT, and Q8BAT.

SRAM card battery replacement procedure

Explains the SRAM card battery replacement procedure.

CHAPTER 14 MODULE CHANGE DURING SYSTEM OPERATION

Online Module Change

Describes the function of changing modules online while the system is running.

System configuration that allows online module change

An online module change can be performed under the following conditions.

Online module change procedure

Explains the online module change procedure for I/O modules and intelligent function modules.

CHAPTER 15 TROUBLESHOOTING

Visual Inspection

Guides on visually checking the system, including LED status and communication cables.

Checking the Error Details

Explains how to check error causes and corrective actions using the programming tool.

Checking for Functional Errors

Outlines items to check and troubleshooting steps for functional errors.

Appendix 1 Error Codes

List of error codes (1000 to 1999)

Shows error messages, contents, causes, and corrective actions for error codes 1000 to 1999.

Appendix 1.5 List of error codes (3000 to 3999)

PARAMETER ERROR

Appendix 1.6 List of error codes (4000 to 4999)

INSTRCT. CODE ERR

FILE OPE. ERROR

Addresses errors related to file operations, such as file not existing or being accessed.

Appendix 1.11 Error codes returned to request source during communication with CPU module

Ethernet I/F Error

File-related error

Online module change-related error

Appendix 1.3 List of error codes (1000 to 1999)

Error code

Lists error codes from 1000 to 1999 with their causes, corrective actions, LED status, and corresponding CPUs.

Appendix 1.4 List of error codes (2000 to 2999)

UNIT VERIFY ERR.

Details checks and corrective actions for UNIT VERIFY ERR.

CONTROL BUS ERR.

Appendix 4 Battery Life

Battery (Q6BAT, Q7BAT, and Q8BAT) lives of Basic model QCPUs

Battery (Q6BAT, Q7BAT, and Q8BAT) lives of High Performance model QCPU, Process CPU, Redundant CPU and Universal model QCPU

Appendix 6 Added or Changed Functions

Basic model QCPU upgrade

Universal model QCPU upgrade

Redundant CPU upgrade

Appendix 8 EMC and Low Voltage Directives

Requirements for compliance with the EMC Directive

Summarizes precautions for EMC Directive compliance, based on machinery construction and standards.

Installation instructions for EMC Directive

Provides instructions for installing programmable controllers inside control panels and connecting cables for EMC compliance.

Requirements to compliance with the Low Voltage Directive