REASSEMBLY OF BASIC ENGINE
7-9
2. Reassembling gear case, timing gear and camshaft
2.1 Installing front plate
(1)
Clean the mounting surface of the gasket.
(2) Apply sealant to the gasket to prevent it from falling.
(3) With aligning to the dowel pin, install the gasket and
the front plate.
(4) Secure the front plate with mounting bolts.
Installing front plate
2.2 Rotating crankshaft
(1)
Install two bolts in the flywheel mounting holes of the
crankshaft.
(2) Rotate the crankshaft with a bar using the bolts to bring
the No.1 cylinder at the top dead center.
Turning engine
2.3 Installing fuel injection pump camshaft
(1)
Insert the fuel injection pump camshaft (with the
bearing and gear installed) into the cylinder block hole.
(2) Install the bearing into the cylinder block hole
completely by tapping the gear with a plastic hammer.
(3) Make sure that the fuel injection pump camshaft rotates
lightly.
(4) Tighten the camshaft stopper bolts.
Driving in fuel injection pump camshaft
Installing camshaft stopper washers
Fixing bolts of front plate: 7
Camshaft
stopper washer
Fuel injection pump
camshaft gear
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