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MSA Ultima X Series User Manual

MSA Ultima X Series
162 pages
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Operating Manual
ULTIMA
X-Series
Gas Monitors
Order No. 10046690/09

Table of Contents

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MSA Ultima X Series Specifications

General IconGeneral
DisplayLCD with backlight
Output4-20 mA
CertificationsUL, CSA, ATEX, IECEx
Communication InterfaceHART
Power Supply24 V DC or AC

Summary

Safety Regulations and Precautions

Correct Use of ULTIMA X Series Gas Monitors

Guidelines for proper application and use of the gas monitor.

Liability Information

MSA's disclaimer of responsibility for misuse or unauthorized alterations.

Safety and Precautionary Measures

Critical safety instructions, operational precautions, and environmental considerations.

Product Description and Overview

Marking, Certificates, and ATEX Approvals

Details on product certifications and compliance with ATEX directives.

ULTIMA X Series Overview

General introduction to the ULTIMA X Series instrument types and their features.

Installation Procedures

General Installation Instructions

Guidance on proper mounting, sensor orientation, and environmental protection.

Installation with Mounting Kit

Steps for using the mounting plate to install the gas monitor.

ULTIMA XA Gas Monitor Installation

Specific instructions for mounting the ULTIMA XA model.

Electrical Connections for ULTIMA X Series

Procedures for connecting power, signal, and grounding the instruments.

Remote Sensor Module Installation

Guidelines for installing remote sensor modules with the gas monitor.

Operation and Commissioning

Hand-held Controller and Calibrator Use

Information on using the ULTIMA controller and calibrator for configuration and calibration.

HART Communications Interface

Details on using HART communicators for device interaction.

Instrument Commissioning

Procedures for initial setup and verification of the gas monitor after installation.

Calibration Procedures

Calibration Basics and Accessories

Fundamental principles and required accessories for calibrating the gas monitor.

Initial Calibration Process

Procedure for calibrating a new sensor to ensure accurate operation.

Regular Calibration Steps

Detailed steps for performing routine zero and span calibrations.

Maintenance and Sensor Replacement

ULTIMA XIR Cleaning Procedure

Steps for cleaning the sensor window of the ULTIMA XIR model.

Replacing ULTIMA XE/XA Sensors

Instructions for replacing the gas sensor module when its lifespan expires.

Technical Data Specifications

Dimensions and Weight

Physical specifications including size and weight for different ULTIMA models.

Performance Specifications

Key performance metrics such as operating range, drift, noise, and response times.

Measuring Accuracy Details

Details on the linearity and repeatability of gas measurements.

ULTIMA XE ATEX Performance Approval

ATEX-specific performance data and calibration examples for ULTIMA XE.

ULTIMA XIR ATEX Performance Approval

ATEX-specific performance data and calibration examples for ULTIMA XIR.

Ordering Information

Gas Monitors and Accessories

Part numbers for various ULTIMA gas monitor models and accessories.

Replacement Parts

Part numbers for specific replacement sensors and components.

Appendix: Electrical Installation

Installation Outline Drawing ULTIMA XE

Dimensional drawing and installation notes for the ULTIMA XE.

Installation Outline Drawing ULTIMA XE with XIR Sensor

Dimensional drawing and notes for ULTIMA XE with XIR sensor.

Installation Outline Drawing ULTIMA XA

Dimensional drawing for the ULTIMA XA model.

Installation - Mounting Bracket

Technical drawing of the optional mounting bracket for XE and XA models.

Remote Sensor and Mounting Bracket

Dimensional drawing for remote non-reactive sensors and their mounting.

HART Module Dimensions

Dimensional drawing for the HART communication module.

ULTIMA XIR Remote Sensor Dimensions

Dimensional drawing for the ULTIMA XIR remote sensor.

ULTIMA XE Wiring Connections Diagram

Wiring diagram showing all possible connections on the ULTIMA XE instrument board.

HART Module Wiring Connections

Diagram illustrating the wiring connections for the HART module.

Connection to MSA Controllers

Table showing maximum cable lengths for connecting to various MSA controllers.

Connection Drawings - SUPREMA

Wiring diagrams for connecting ULTIMA X to SUPREMA controllers.

Connection Drawings - 9010/9020

Wiring diagrams for connecting ULTIMA X to 9010/9020 controllers.

Connection Drawings - Gasgard

Wiring diagrams for connecting ULTIMA X to Gasgard XL controllers.

Cable Lengths and Cross-section for Gas Monitors

Tables detailing maximum cable lengths and load resistances based on cross-section.

Cable Lengths and Cross-section for Remote Sensor Modules

Specifications for cable lengths and cross-sections for remote sensor modules.

Appendix: Instrument Specifications

Instrument Operation Modes

Description of LED indicators, 4-20 mA output, and fault relay behavior during different operating modes.

Sensor Response to Interferants

Tables showing how various interferants affect sensor readings.

Appendix: Instrument Messages

Messages During Instrument Operation

List of messages displayed during normal instrument operation and their meanings.

Messages During Instrument Configuration

List of messages related to instrument configuration and their meanings.

Troubleshooting Instrument Messages

Guidance on diagnosing and resolving common instrument faults and error messages.

Appendix: Optional Relays and RESET Button

General Relay Information

Overview of optional internal relays and their functions in controlling external equipment.

Instrument Mounting and Wiring

Instructions for mounting and wiring the instruments, including advice on cable routing.

Alarm Relays Configuration

Details on the three alarm relays, their default setpoints, and contact types.

Fault Relay Operation

Description of the fault relay, its modes (STEADY ON, PULSED), and fault indications.

Optional RESET Button Functionality

Information on the optional RESET button for managing latching relays and its installation requirements.

Calibration Using RESET Button

Procedure for performing calibration using the RESET button.

Relay Electrical Connections

Guidance on making electrical connections to internal relays and managing inductive loads.

Appendix: HART Specific Information

HART Field Device Specification

Technical reference for HART communication protocol, device features, and implementation details.

Universal HART Commands

List of universal commands supported by the ULTIMA Gas Monitor.

Common-Practice HART Commands

List of common-practice commands implemented for the ULTIMA device.

Gas Type Descriptions

Descriptions of various gas types recognized by the ULTIMA monitor.

Alarm Control Actions

Defines bit settings for alarm enable, direction, and latching status.

Calibration Modes

Lists and describes the different calibration modes available for the device.

Sensor Status Codes

Table of sensor status codes and their corresponding meanings and fault types.

Gas Table Values Reference

List of gas table numbers and their associated gas type descriptions for linearization.

Device Performance Metrics

Details typical sampling rates and performance during power-up, self-test, and reset.

Capability Checklist

Summary of device capabilities and supported features for HART communication.

Default Configuration Parameters

Overview of default parameter settings for the ULTIMA monitor.

Calibration Using HART Communicator

Step-by-step guide for performing sensor calibration using a HART communicator.

Standard Calibration Procedures

Procedures for standard Zero/Span calibration, including warning screens and initiation.

Initial Calibration Procedures

Steps for performing initial calibration, especially after sensor replacement or fault clearing.

User [Stepped] Calibration Procedures

Guide for performing manual, stepped calibration, allowing user control over adjustment steps.

Sample Calibration Display Screens

Visual examples of calibration screens encountered when using HART DDL.

Troubleshooting HART Calibration

Information on diagnosing and resolving common faults like Span Fault and Calibration Aborted.

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