4VAL Operating & Maintenance Manual Version 1.1 © Newman Labelling Systems Ltd Page 2 of 56
CONTENTS
1.1 INTRODUCTION ...............................................................................................4
1.2 OVERVIEW ........................................................................................................4
1.3 SPECIFICATIONS..............................................................................................5
1.4 MODEL OPTIONS .............................................................................................6
1.5 CUSTOMER CONTACT....................................................................................7
1.6 CE CERTIFICATE SAMPLE.............................................................................8
1.7 LAYOUT OF 4VAL............................................................................................9
1.8 LABEL WINDING..............................................................................................9
SECTION 2 GENERAL DESCRIPTION
.......................................10
2.1 SAFETY ............................................................................................................10
2.2 TRAINING ........................................................................................................11
2.3 INSTALLATION ..............................................................................................12
2.4 OPERATION OVERVIEW...............................................................................13
SECTION 3 MACHINE OPERATION – GENERAL
.............14
3.1 MODE KEY SWITCH ......................................................................................14
3.2 ON/OFF BUTTONS..........................................................................................15
3.3 EMERGENCY STOP........................................................................................15
3.4 RESET BUTTON..............................................................................................15
3.5 MACHINE SPEED............................................................................................15
3.6 FAULT MESSAGE INDICATION ..................................................................15
3.7 DESCRIPTION OF FAULTS ...........................................................................16
3.7.1 EMERGENCY STOP ..................................................................................16
3.7.2 GUARD OPEN............................................................................................16
3.7.3 LABEL RUNOUT........................................................................................17
3.7.4 PRINTER FAULT .......................................................................................17
3.7.5 MISSING LABEL FAULT...........................................................................18
3.7.6 OVERPRINT FAULT..................................................................................18
3.7.7 BARCODE FAULT .....................................................................................19
3.7.8 MOTOR DRIVE FAULT.............................................................................19
SECTION 3A MACHINE OPERATION – SIEMENS
...........20
3A.1 FAULT MESSAGE INDICATION................................................................20
3A.2 MODES...........................................................................................................21
3A.3 RUN MODE FUNCTIONS............................................................................22
3A.4 SET UP MODE FUNCTIONS .......................................................................23
SECTION 3B MACHINE OPERATION – ALLEN
BRADLEY
...........................................................................................................25
3B.1 FAULT MESSAGE INDICATION................................................................25
3B.2 MODES...........................................................................................................26
3B.3 RUN MODE FUNCTIONS ............................................................................27
3B.4 SET UP MODE FUNCTIONS .......................................................................28