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Partlow MIC 2000 - User Manual

Partlow MIC 2000
72 pages
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Form 2844
Edition 11
© August 1993
Updated March 1997
Installation, Wiring, Operation Manual
MIC 2000
Brand
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Summary

Product Description

General Information

This instrument is a microprocessor based single loop controller capable of measuring, displaying and controlling temperature, pressure, flow, and level from a variety of inputs.

Control Capabilities

The instrument can be programmed for on-off, time proportioning, current proportioning, or position proportioning control implementations.

Alarm Functions

Alarm indication is standard on all instruments. Alarm type may be set as PROCESS DIRECT or REVERSE.

Installation and Wiring

Panel Opening Sizes and Installation

Recommended panel opening sizes and installation procedures for the instrument housing.

Preparation for Wiring

Guidelines for minimizing electrical noise and ensuring proper wiring practices for instrumentation.

Input Connections

AC Power Connections

Instructions for connecting AC power to the instrument for 115 VAC and 230 VAC operation.

Thermocouple Input

Details on making thermocouple connections and recommended practices for noisy environments.

RTD Input

Instructions for making 2-wire and 3-wire RTD connections, including jumper settings.

Voltage, Millivolt, and Milliamp DC Inputs

Procedures for connecting Volt, mV, and mADC inputs, including shunt resistor requirements.

Output Connections

Relay Output Wiring

Diagrams for connecting Relay A, B, and C outputs, rated for 5A resistive load at 115 VAC.

SSR Driver Output Wiring

Instructions for connecting Solid State Relay (SSR) driver outputs located in Relay A, B, and C positions.

Current Output Wiring

Connecting mADC outputs 1 and 2, including load resistance and optional 0-20mADC selection.

Position Proportioning Output Wiring

Wiring for position proportioning output using relays and slidewire feedback.

Configuration and Operation

Power Up Procedure

Steps to follow before applying power and during the instrument's power-up sequence.

Configuration Procedure Overview

Description of parameter selection and data entry via the front keypad using different modes.

Keypad Operation

Detailed explanation of the Scroll, Up, and Down keys and their functions.

Key Functions Explained

Detailed usage of UP and DOWN keys for parameter adjustment and mode navigation.

Configuration Summary

Enable Mode Configuration

Procedure for enabling or disabling access to setpoint changes and non-control modes.

Program Mode Configuration

Description of how to configure or re-configure the instrument using the Program mode.

Tune Mode Configuration

Procedure for adjusting tuning parameters and alarm settings in the Tune mode.

Program Mode

Tune Mode Operation

Systematic Tuning Method

Step-by-step guide for adjusting PID tuning parameters for optimal control.

Ziegler Nichols Tuning Method

Empirical procedure to determine tuning parameters using sustained oscillation.

Control Capability

Available Control Features

Lists programmable control features like On-Off, Time Proportioning, and Alarm Functions.

Proportional Control Modes

Configuration for 3-mode proportional control with PID, Integration, and Derivative responses.

Direct;Reverse Operation of Outputs

How direct operation controls outputs, typically used for cooling applications.

On-Off Control Types

Implementation and hysteresis adjustment for On-Off and Latched On-Off control.

Manual Operation of Proportional Outputs

Switching between automatic and manual control modes and bumpless transfer.

Setpoint Adjustments

Local and remote setpoint adjustment, including range limiting and ramp rate features.

Service Procedures

Calibration Process

Instructions for initiating the calibration mode and navigating through calibration steps.

Test Mode

Troubleshooting and Diagnostics

Troubleshooting Overview

Guide for identifying and resolving common instrument conditions and malfunctions.

Blank Display Troubleshooting

Steps to diagnose and fix issues when the instrument display is blank or dark.

Incorrect Model Number Display

Steps to resolve incorrect model number display during the power-up sequence.

Relay;SSR Driver Output Malfunction

Troubleshooting steps for Relay or SSR Driver output failures.

mADC Output Malfunction

Troubleshooting steps for mADC output failures.

Error Code Handling

Explains how error codes affect outputs and lists troubleshooting for SnSr (Sensor Break) errors.

Specific Error Code Troubleshooting

Troubleshooting guidance for Remote Setpoint, Slidewire Feedback, and RAM/EPROM errors.

Line and Input Error Troubleshooting

Troubleshooting for RTD Mismatch, Zero Crossings, AC Line errors, and CAL 2 Volt Input errors.

Advanced Error Code Troubleshooting

Troubleshooting for ADC errors, Cold Junction, RTD calibration, Ground Reference, and Program/Tune errors.

Communication Error Troubleshooting

Troubleshooting for digital communication errors related to crystals, microcontrollers, and data transmission.

Partlow MIC 2000 Specifications

General IconGeneral
DisplayDual 4-digit LED
CommunicationRS-485 Modbus RTU
InputThermocouple, RTD, mA, V, mV
OutputRelay, SSR, mA, V
Control ModesOn/Off, PID
Power Supply24 VAC/VDC, 100-240 VAC
Dimensions96 x 96 mm
Enclosure RatingIP65 front panel
Alarms4 programmable alarms

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