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General| Carriage Size | Customizable |
|---|---|
| Drive System | Hydraulic |
| Speed | Variable, up to 30 fpm |
| Controls | Push-button |
| Safety Features | Emergency stop, overload protection |
| Platform Size | Customizable |
| Material | Steel |
Covers documentation, copyright, trademarks, and source language.
Modifications may void warranty; contact PFlow Support for service.
Training sessions and on-site supervision services are available from PFlow.
Manual introduces the VRC, a safe means of moving materials between levels.
VRCs comply with ASME B20.1 and NEC requirements; local codes may apply.
Information on parts, service support, and customer feedback.
Covers warranty details for parts, labor, and common exclusions.
Defines warranty terms and outlines PFlow's primary obligation.
Details claims process, RMA policy, pre-authorization, and invoice requirements.
Carefully read the entire manual to avoid death, severe injury, or property damage.
VRC for materials only; identifies risks like falling products and misuse.
Explains the meaning of DANGER, WARNING, CAUTION, and NOTICE symbols.
Instructions regarding lift capacity, safety devices, high voltage, and falling columns.
Precautions on operation, gate closure, load placement, entanglement, and hot surfaces.
High voltage warning; de-energize circuits before work; follow LOTO procedures.
Detailed steps for de-energizing circuits, using tools, and grounding equipment.
Extreme caution required; use authorized personnel and follow safety measures.
Precautions for electricians: review schematics, verify components, mount stations, wire limit switches.
Access below deck requires qualified technicians, risk assessment, and LOTO.
Identifies hazards and provides guidelines for safe pit access and work.
Step-by-step instructions for accessing the area beneath the carriage.
Glossary defines VRC terminology for understanding the manual and troubleshooting.
Defines essential terms like Authorized Person, Interlock, Limit Switch, and Safety Cam.
Defines terms like Drivebase Assembly, Control Panel, and Overtravel Limit Switch.
Defines different gate types (Swing, Sliding, VAC) and operational terms.
Specifies wire gauge, conductor colors, labeling, and conduit requirements.
Lists standard organizations and PFlow's specific electrical standards.
Classifies hazardous locations by Class, Division, and Group designations.
Describes VRC components: columns, drivebase, carriage, gates, and control panel.
Assembly includes motor, brake, gearmotor, sprockets, shaft, bearings, and support structure.
Safety cams and wheelblocks are attached to carriage uprights and sides.
Lift chains connect to safety cams, go over sprockets, and connect to tensioner chain.
Describes main control panel, push-button stations, and disconnect switch functions.
Eight limit switches for standard two-level VRC; more for intermediate levels.
Read manual; service by qualified technicians; crucial safety warnings for operation.
Details steps for initiating VRC movement, including motor start, carriage movement, and stopping.
Instructions for closing gates, selecting floor, opening gate, and using emergency stop.
Safety warnings (High Voltage, Burn Hazard) and explanation of gearmotor/motor labeling.
Explains how option codes are shown in motor nomenclature lettering.
Procedures for activating breather valve and checking gearmotor oil level.
Requires visual inspection of brake parts and air gap verification; maintenance steps.
Procedure to adjust air gap using nuts and feeler gauge for proper brake function.
Tables of common motor and brake malfunctions, causes, and solutions.
Importance of lubrication, replacement intervals, and maximum oil temperature.
Do not use corrosive solvents, water on electricals, or high-pressure cleaning.
Remove product, lockout/tagout, clean spills by hand, report unsafe conditions.
Section for qualified technicians; record regular maintenance for history.
Warnings about defects, lockout/tagout, working at heights, and entanglement hazards.
Details regular maintenance actions and their recommended frequency (monthly to yearly).
Read manual; service by qualified technicians; crucial safety warnings for troubleshooting.
Troubleshoots motor start failures, stopping issues, rough operation, and humming.
Addresses carriage stopping failures, movement issues, and noisy operation.
Monitors motor amp draw, provides over-current protection; must be adjusted to expected current.
Step-by-step process to adjust OCS trip point for proper current draw.
Lists parts for wheelblocks, push-button stations, and general components.
Lists fuses, S hooks, swivels, master links, and chain tensioner parts.
Diagrams and parts for drivebase, chain arrangement, tensioner, and sensor assemblies.
Diagrams and parts for Anderson/GAL interlocks and gate status switches.
Diagrams and parts for safety cam and various twin roller guide wheelblock assemblies.
Covers storage environment, stacking restrictions, and long-term maintenance.
Contact PFlow Customer Support for additional information before start-up.
Read manual; VRC for materials only, no passengers; installer responsible for label placement.
Placement of capacity labels and safety warnings on gates and push-button stations.
Thanks customer and asks about shipment, condition, and matching the GA drawing.
Asks about wiring, electrical components, testing, and training awareness.
Customer accepts equipment as properly installed, tested, and performing satisfactorily.
Checklist for Load Test, Operation Test, Gate/Interlock Operation, and Other Tests.
Fields to record names of personnel instructed on operation and preventive maintenance.
