Polaris GENERAL 2019 User Manual

9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
1.9
CHAPTER 3 — ENGINE / COOLING SYSTEM
PART DESCRIPTION
TORQUE
SPECIFICATION
Crankcase Drain Plug 12 lb-ft (16 Nm)
Crankcase Oil Gallery
Plug (M20)
22 ft-lbs (30 Nm)
Crankcase Oil Gallery
Plug (1/2 NPT)
16 ft-lbs (22 Nm)
Cylinder Head Bolts
Torque in sequence
Step 1: 9 ft-lbs (12
Nm)
Step 2: 26 ft-lb (35
Nm)
Step 3: Additional
180°
Step 4: M6 bolts: 7
ft-lb (10 Nm)
Engine Intake Hose
Clamp
49 lb-in (5.5 Nm)
Engine Mount Fasteners
(Front)
40 lb-ft (54 Nm)
Engine / Transmission
Mounting Bolts Step 1–2
64 lb-ft (87 Nm)
Engine / Transmission
Mounting Bolts Step 3
5 lb-ft (7 Nm)
Engine / Transmission
Mounting Bolts Step 4–7
44 lb-ft (60 Nm)
Exhaust Headpipe
Fasteners
18 lb-ft (24 Nm)
Exhaust Headpipe
Mounting Bolts
18 lb-ft (24 Nm)
Exhaust Headpipe to
Silencer Fasteners
21 lb-lb (28 Nm)
Exhaust Stud
21 lb-ft (28 Nm)
Flywheel Retaining Bolt 133 ft-lbs (180 Nm)
Intake Duct Clamps 3 lb-ft (4 Nm)
Oil Cooler Retaining Bolts 7 lb-ft (10 Nm)
Oil Pump Mounting Bolts 7 ft-lbs (10 Nm)
Oil Pump Pick-Up
Retaining Screws
7 ft-lb (10 Nm)
Oil Sump Cover Bolts
(M8)
26 ft-lb (35 Nm)
CHAPTER 3 — ENGINE / COOLING SYSTEM
PART DESCRIPTION
TORQUE
SPECIFICATION
Oil Sump Cover Bolts
(M6)
9 lb-ft (12 Nm)
One Way Clutch
Retaining Screws
9 ft-lb (12 Nm)
Outer Clutch Cover
Screws
50 lb-in (5 Nm)
Oxygen Sensor 13 lb-ft (18 Nm)
Rear Shock Mounting Bolt 20 lb-ft (27 Nm) + 90°
Spark Plug 7 lb-ft (10 Nm)
Starter Motor Bolts
7 lb-ft (10 Nm)
Stator Cover Screws
9 ft-lb (12 Nm)
Thermostat Cover Bolts
7 lb-ft (10 Nm)
Transmission Joint
Bracket Bolts
44 lb-ft (60 Nm)
Valve Cover Bolts
7 lb-ft (10 Nm)
Water Pump Cover Bolts 7 lb-ft (10 Nm)
Water Pump Impeller Bolt 7 lb-ft (10 Nm)
Water Pump Mounting
Bolts
7 lb-ft (10 Nm)
Wheel Nuts
120 lb-ft (163 Nm)
CHAPTER 4— FUEL SYSTEM
PART DESCRIPTION
TORQUE
SPECIFICATION
Carbon Canister Fastener 72 in-lbs (8 Nm)
Carbon Canister Filter
Fastener
72 in-lbs (8 Nm)
Close-Off Panel
Fasteners
3.5 lb-ft (5 Nm)
Console Fasteners 3.5 lb-ft (5 Nm)
Fuel Pump Nut
70 lb-ft (95 Nm)
Fuel Rail Mounting Bolts
3.5 lb-ft (5 Nm)
Intake Plenum Hose
Clamps
3 lb-ft (4 Nm)
Lower Intake Plenum
Fastener
22 lb-ft (30 Nm)
Purge Valve Bracket
Fastener
72 in-lbs (8 Nm)
Seat Base Frame Front
Fasteners
10 lb-ft (14 Nm)
GENERAL INFORMATION
1

Polaris GENERAL 2019 Specifications

General

Brand	Polaris
Model	GENERAL 2019
Category	Offroad Vehicle
Language	English