Polaris GENERAL 2019 User Manual

1.10
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
CHAPTER 4— FUEL SYSTEM
PART DESCRIPTION
TORQUE
SPECIFICATION
Seat Base Frame Rear
Fasteners
30 lb-ft (41 Nm)
Throttle Pedal Mounting
Nuts
8 ft-lbs (11 Nm)
CHAPTER 5 — PVT SYSTEM
PART DESCRIPTION
TORQUE
SPECIFICATION
Drive Clutch Cover Bolts
9 ft-lb (12 Nm)
Drive Clutch Retaining
Bolt
96 lb-ft (130 Nm)
Drive Clutch Spider
Assembly
290 lb-ft (393Nm) Apply
0.4 mL Loctite® 620™
Drive Clutch Spider Jam
Nut
250 lb-ft (339 Nm) Apply
0.4 mL Loctite® 620™
Driven Clutch Retaining
Bolt
43 lb-ft (61 Nm)
Driven Clutch Spring
Retaining Ring Bolts
12 ft-lb (16 Nm)
PVT Inner Cover Bolts
10 lb-ft (14 Nm)
PVT Outer Cover Screws
4.5 lb-ft (6 Nm)
Shift Weight Fasteners 20 in-lb (2 Nm)
CHAPTER 6 — TRANSMISSION
PART DESCRIPTION
TORQUE
SPECIFICATION
Bearing Cover Retaining
Screws
8–10 lb-ft (11–14 Nm)
Bellcrank Nut
12–18 lb-ft (16–24 Nm)
Differential Cover Screws
(8.8 Fastener)
18–22 lb-ft (24–30 Nm)
Differential Cover Screws
(10.9 Fastener)
28 ft-lbs (38 Nm)
Engine / Transmission
Mounting Bolts Step 1–2
64 lb-ft (87 Nm)
Engine / Transmission
Mounting Bolts Step 3
5 lb-ft (7 Nm)
Engine / Transmission
Mounting Bolts Step 4–7
44 lb-ft (60 Nm)
Intake Plenum Hose
Clamps
17 lb-in (2 Nm)
CHAPTER 6 — TRANSMISSION
PART DESCRIPTION
TORQUE
SPECIFICATION
Isolator Mount Bolts
22 lb-ft (30 Nm)
Lower Intake Plenum
Fastener
22 lb-ft (30 Nm)
Pivot Shaft Fastener
10 lb-ft (14 Nm)
Rear Mount Bracket
Fastener
22 lb-ft (30 Nm)
Rear Transmission
Transverse Bolt
40 lb-ft (54 Nm)
Sector Cover Bolts
9–12 lb-ft (12–16 Nm)
Shift Fork Screws
17 lb-ft (23 Nm)
Snorkel Locking Screw 8–10 lb-ft (11–14 Nm)
Solenoid
27 lb-ft (37 Nm)
Transmission Case Bolts
15–20 lb-ft (20–27 Nm)
Transmission Fill / Drain
Plug
10-14 lb-ft (14-19 Nm)
CHAPTER 7 — FINAL DRIVE
PART DESCRIPTION
TORQUE
SPECIFICATION
Ball Joint Pinch Bolts
42 lb-ft (57 Nm)
Bearing Carrier Mounting
Fasteners (Rear)
42 lb-ft (57 Nm)
Caliper Mounting Bolts
(Front)
30 lb-ft (41 Nm)
Caliper Mounting Bolts
(Rear)
46 lb-ft (62 Nm)
Gearcase Cover Plate
Screws (Front)
9 ft-lbs (12 Nm)
Gearcase Mounting Bolts
(Front)
33 lb-ft (45 Nm)
Propshaft Support
Bearing Fasteners
33 lb-ft (45 Nm)
Tie Rod End Fastener
15 lb-ft (20 Nm)
Wheel Hub Castle Nuts 180 lb-ft (244 Nm)
GENERAL INFORMATION

Polaris GENERAL 2019 Specifications

General

Brand	Polaris
Model	GENERAL 2019
Category	Offroad Vehicle
Language	English