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Polaris RANGER RZR 170 - Page 229

Polaris RANGER RZR 170
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IX.3
IX
9923983 - 2012-2013 RZR 170 Service Manual
© Copyright 2012 Polaris Sales Inc.
R
Rear Cab Removal . . . . . . . . . . . . . . . . . . . . . 5.3, 5.6
Regulator / Rectifier . . . . . . . . . . . . . . . . . . . . . . . . 8.13
Relay, Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.17
Rocker Arm, Disassembly and Inspection . . . . . . . 3.15
Rocker Assembly Installation . . . . . . . . . . . . . . . . 3.45
Rocker Panel, Removal . . . . . . . . . . . . . . . . . . . . . . 5.6
RPM Limiter Specifications . . . . . . . . . . . . . 8.10, 8.11
S
Secondary Air System . . . . . . . . . . . . . . . . . . . . . . 3.11
Service Locations . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6
Shift Cable Inspection and Adjustment . . . . . . . . . 2.10
Shift Cable Replacement . . . . . . . . . . . . . . . . . . . . 2.11
Shock Removal, Front . . . . . . . . . . . . . . . . . 5.17, 5.18
Shock Removal, Rear . . . . . . . . . . . . . . . . . . . . . . 5.18
Shocks, Installation . . . . . . . . . . . . . . . . . . . . . . . . 5.17
Spark Plug Service . . . . . . . . . . . . . . . . . . . . . . . . 2.29
Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
Special Tools, Brakes . . . . . . . . . . . . . . . . . . . . . . . 6.2
Special Tools, Electrical . . . . . . . . . . . . . . . . . . . . . 8.2
Special Tools, Fuel System . . . . . . . . . . . . . . . . . . . 4.2
Specification Chart, Maintenance . . . . . . . . . . . . . 2.24
Specification, Balance Shaft Slotted Nut Torque . . 3.37
Specification, Cam Chain Tensioner Bolt Torque . 3.46
Specification, Cam Chain Tensioner Cap Torque . 3.46
Specification, Carburetor Air Screw Setting . . . . . . 4.8
Specification, Compression Spring Length . . . . . . 7.10
Specification, Crankshaft Slotted Nut Torque . . . . 3.37
Specification, Cylinder Fastener Torque . . . . . . . . 3.45
Specification, Cylinder Head Warp . . . . . . . . . . . . 3.18
Specification, Cylinder Taper . . . . . . . . . . . . . . . . . 3.24
Specification, Cylinder Warp . . . . . . . . . . . . . . . . . 3.24
Specification, Drive Belt Width . . . . . . . . . . . . . . . . 7.6
Specification, Driven Assembly Nut Torque . . . . . 7.12
Specification, Driven Clutch Nut Torque . . . . . . . . 7.12
Specification, Driven Clutch Wear Limits . . . . . . . . 7.11
Specification, Engine Compression . . . . . . . . . . . . 2.22
Specification, Engine Drain Plug Torque . . . . . . . . 2.21
Specification, Engine Lubrication Requirements . . . 3.6
Specification, Engine Oil Type . . . . . . . . . . . . . . . . 2.20
Specification, Flywheel Nut Torque . . . . . . . . . . . . 3.47
Specification, Idle Speed . . . . . . . . . . . . . . . . . . . . 2.14
Specification, Oil Filter Torque . . . . . . . . . . . . . . . 2.21
Specification, Oil Pump Baffle Plate Screw Torque 3.38
Specification, Oil Pump Gear Nut Torque . . . . . . . 3.38
Specification, Oil Pump Screw Torque . . . . . . . . . 3.38
Specification, Piston Ring Installed Gap . . . . . . . . 3.26
Specification, Shock Mounting Torque . . . . . . . . . 5.18
Specification, Starter Idle Gear Bolt Torque 7.5, 7.6, 7.8
Specification, Stator Housing Fastener Torque . . 3.47,
3.48
Specification, Stator Housing Fastener Torque Pattern
3.47, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.48
Specification, Tensioner Blade Bolt Torque . . . . . 3.36
Specification, Tie Rod Jam Nut Torque . . . . . . . . . 5.31
Specification, Tie Rod Nut Torque . . . . . . . . . . . . 5.31
Specification, Transmission Fastener Torque . . . . 7.19
Specification, Valve Clearance . . . . . . . . . . .2.22, 3.46
Specification, Wheel Toe-Out . . . . . . . . . . . . . . . . 2.31
Specifications, Camshaft Lobe Height . . . . . . . . . 3.17
Specifications, Engine Fastener Torques . . . . . . . . 3.3
Specifications, Engine Service Data . . . . . . . . . . . . 3.7
Specifications, Fuel System Torque Values . . . . . . 4.2
Specifications, General . . . . . . . . . . . . . . . . . . . . . . 1.6
Specifications, Transmission Fastener Torques . . . 7.2
Standard Bolt Torque Specification . . . . . . . . . . . 1.10
Starter Drive Reassembly . . . . . . . . . . . . . . . . . . . 3.47
Starter Drive Removal / Inspection . . . . . . . . . . . . 3.27
Starter Motor Service . . . . . . . . . . . . . . . . . . . . . . 8.17
Starter System Testing . . . . . . . . . . . . . . . . . . . . . 8.21
Starter System Troubleshooting . . . . . . . . . . . . . . 8.20
Starter, One-Way Clutch Removal / Inspection . . 3.30
Stator Housing Installation . . . . . . . . . . . . . . . . . . 3.48
Stator, Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.13
Steering Inspection . . . . . . . . . . . . . . . . . . . . . . . . 2.31
Steering Post, Assembly . . . . . . . . . . . . . . . .5.26, 5.30
Steering Wheel Freeplay . . . . . . . . . . . . . . . . . . . 2.30
Steering, Alignment . . . . . . . . . . . . . . . . . . . . . . . . 2.30
Steering, Exploded View . . . . . . . . . . . . . . . . . . . . 5.26
Steering, Toe Adjustment . . . . . . . . . . . . . . . . . . . 2.32
Steering, Wheel Toe Alignment . . . . . . . . . . . . . . 2.31
Suspension , Special Tools . . . . . . . . . . . . . . . . . . . 5.2
Suspension, Spring Preload Adjustment . . . . . . . 2.32
Swing Arm, Removal . . . . . . . . . . . . . . . . . . . . . . 5.19
Switch, Transmission . . . . . . . . . . . . . . . . . . . . . . . 8.7

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