Polaris rzr 800 2008 User Manual

5.13
BODY / STEERING / SUSPENSION
5
Rocker Panels, Console and Floor
Rocker Panel Removal
1. Remove the (11) push rivets and (4) Torx screws from the
RH rocker panel and remove panel from the vehicle.
Remove the (12) push rivets and (4) Torx screws from the
LH rocker panel and remove panel from the vehicle.
Console and Floor Panel Removal
1. Remove both rocker panels as previously described.
2. Remove the front body / dash (see “BODY COMPONENT
REMOVAL - Front Body / Dash Removal”).
3. Remove the (2) push rivets from the rear portion of the
console and remove the (9) Torx screws retaining the
console to the floor panel.
4. Remove the shift handle knob and remove the console.
5. Remove the (6) Torx screws from the upper front portion
of the floor panel.
6. Remove the (4) fasteners retaining the foot pedal bracket.
Disconnect the brake and throttle cables from the pedals
and remove pedals from the vehicle.
7. Remove the (3) push rivets retaining the fuse box.
8. Remove the (2) push rivets retaining the rear fender wells
to the floor panel.
9. Remove steering shaft and remove floor panel from the
vehicle.
Rear Fender, Flair and Tie Down Removal
1. Remove the rear bumper (see “BODY COMPONENT
REMOVAL - Rear Bumper”).
2. Remove the (8) push rivets that retain the rear portion of
the rocker panels to the rear fenders.
3. Remove the (3) push rivets and remove the fender flair from
the rear fender.
4. Remove the (3) Torx screws from the bottom side of the
fender and the upper push rivet from the top side. Remove
the fender from the vehicle.
5. Remove the (4) fasteners that retain the tie-down brackets
to the cargo box and remove from vehicle.
Cargo Box Assembly Removal
1. Remove the seats and rear service panel (see “Seats” and
“Rear Service Panel”).
2. Remove the (4) Torx screws retaining the lower portion of
the rear bumper to the frame (see “Rear Bumper”).
3. Remove the (4) screws from the middle of the cargo box.
4. Remove the (4) Torx screws that attach the front portion of
the cargo box to the frame.
5. Remove the (8) push rivets that attach the rocker panels to
the cargo box on each side.
6. Cut the panduit strap, disconnect taillight/worklight wire
connections and remove the box assembly from the vehicle.
Push
Rivets
Torx
Screws
Push
Rivets
Console
Floor
Panel
Fender
Fender
Flair
Tie-Down
Push
Rivets
Torx
Screws
Push
Rivet

Polaris rzr 800 2008 Specifications

General

Brand	Polaris
Model	rzr 800 2008
Category	Utility Vehicle
Language	English