Polaris rzr 800 2008 User Manual

7.2
FINAL DRIVE
SPECIAL TOOLS
TORQUE SPECIFICATIONS
Wheel, Hub, and Spindle Torque Table
FRONT BEARING CARRIER
Bearing Carrier Inspection / Removal
1. Elevate front of vehicle and safely support machine under
the frame area.
2. Check bearings for side play by grasping the top and bottom
of the tire firmly and checking for movement. The tire
should rotate smoothly without binding or rough spots.
3. Remove the (4) wheel nuts and remove the front wheel.
4. Remove the cotter pin and loosen the front wheel hub castle
nut. Remove the nut, and (2) cone washers from the front
wheel hub assembly.
5. Remove the steering tie rod end fastener from the front
bearing carrier.
PART NUMBER TOOL DESCRIPTION
2872608 Roller Pin Removal Tool
8700226 CV Boot Clamp Pliers
ITEM NUT TYPE SPECIFICATION
Aluminum Wheels
(Cast)
Lug Nut (1) 90 ft. lbs. (122 Nm)
Steel Wheels
(Black / Camo)
Flange Nut (2) 27 ft. lbs. (37 Nm)
Front Hub
Castle Nut
- 80 ft. lbs. (108 Nm)
Rear Hub
Castle Nut
- 80 ft. lbs. (108 Nm)
CAUTION
Serious injury may result if machine tips or falls.
Be sure machine is secure before beginning this
service procedure. Wear eye protection when
removing bearings and seals.
Steel Wheel
(Standard Models)
27 ft. lbs. (37 Nm)
Aluminum Wheel
(LE Models)
90 ft. lbs. (122 Nm)
#1
#2
Castle Nut
Cotter Pin
Cone
Washers
Steering
Tie Rod End

Polaris rzr 800 2008 Specifications

General

Brand	Polaris
Model	rzr 800 2008
Category	Utility Vehicle
Language	English