10.27
ELECTRICAL
10
Off Season Storage
To prevent battery damage during extended periods of non-use,
the following basic battery maintenance items must be
performed:
• Remove the battery from the vehicle and wash the case
and battery tray with a mild solution of baking soda and
water. Rinse thoroughly with fresh water after cleaning.
NOTE: Do not get any of the baking soda into the
battery or the acid will be neutralized.
• Using a wire brush, remove any corrosion from the
cables and terminals.
• Make sure that the electrolyte is at the proper level. Add
distilled water if necessary.
• Charge at a rate no greater than 1/10 of the battery’s
amp/hr capacity until the electrolyte’s specific gravity
reaches 1.270 or greater.
• Store the battery either in the machine with the cables
disconnected, or store in a cool place.
NOTE: Recharge to full capacity every 30 to 60 days
during a non-use period. If the battery is stored
during the winter months, electrolyte will freeze at
higher temperatures as the battery discharges. The
chart below indicates freezing points by specific
gravity.
Charging Procedure (Conventional)
1. Remove the battery to prevent damage from leaking or
spilled acid during charging.
2. Charge the battery with a charging output no larger than
1/10 of the battery’s amp/hr rating. Charge as needed to
raise the specific gravity to 1.270 or greater.
3. Install battery in vehicle with positive terminal toward the
front. Coat threads of battery bolt with a corrosion resistant
dielectric grease.
4. Connect battery cables.
5. After connecting the battery cables, install the cover on the
battery and attach the hold down strap.
6. Install clear battery vent tube from vehicle to battery vent.
WARNING: Vent tube must be free from obstructions and
kinks and securely installed. If not, battery gases could
accumulate and cause an explosion. Vent should be routed
away from frame and body to prevent contact with
electrolyte. Avoid skin contact with electrolyte, as severe
burns could result. If electrolyte contacts the vehicle frame,
corrosion will occur.
7. Route cables so they are tucked away in front and behind
battery.
Electrolyte Freezing Points
Specific Gravity
of Electrolyte
Freezing Point
1.265 -75° F
1.225 -35° F
1.200 -17° F
1.150 +5° F
1.100 +18° F
1.050 +27° F
Dielectric Grease
(PN 2871329)
WARNING
To avoid the possibility of explosion, connect
positive (+) cable first and negative (-) cable last.
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