Polaris rzr 800 2008 User Manual

7.9
FINAL DRIVE
7
5. Install the upper pinch bolt and torque to 17 ft. lbs. (23 Nm).
6. Apply grease to drive shaft axle splines.
7. Install front wheel hub assembly, cone washers, and hand
tighten the castle nut. Install washers with domed side out.
Torque wheel hub nut to 80 ft. lbs. (108 Nm) and install a NEW
cotter pin. Tighten nut slightly if necessary to align cotter pin
holes.
Install brake caliper mounting bolts and torque to 30 ft. lbs.
(40 Nm).
8. Install wheel and (4) wheel nuts. Torque wheel nuts to
specification.
9. Rotate wheel and check for smooth operation. Bend both
ends of cotter pin around end of spindle in different
directions.
= T
Pinch Bolt Torque:
17 ft. lbs. (23 Nm)
17 ft. lbs.
(23 Nm)
Out
Cone Washers
Wheel
Hub
80 ft. lbs.
NEW Cotter Pin
(108 Nm)
= T
Wheel Hub Castle Nut Torque:
80 ft. lbs. (108 Nm)
= T
Front Caliper Mounting Bolt Torque:
30 ft. lbs. (40 Nm)
CAUTION
New bolts have a pre-applied locking agent
which is destroyed upon removal. Always use
new brake caliper mounting bolts
upon assembly.
= T
Wheel Nut Torque:
Steel Wheels: 27 ft. lbs. (37 Nm)
Aluminum Wheels: 90 ft. lbs. (122 Nm)
30 ft. lbs.
(40 Nm)

Polaris rzr 800 2008 Specifications

General

Brand	Polaris
Model	rzr 800 2008
Category	Utility Vehicle
Language	English