6.20
9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
5. Polaris also recommends using a 1” diameter by 18”
long wooden dowel for holding the clutch. For
installation, the wooden dowel must pass through the
drive clutch and rest on the bottom-side of the front
engine cross member as shown. Do not insert
wooden dowel through the machined tower surface of
the drive clutch.
CAUTION
The wooden dowel must NOT touch the machined
tower surface of the drive clutch, damage to the drive
clutch may result.
TORQUE
Drive Clutch Retaining Bolt:
140 ft-lbs (190 Nm)
6. With the clutch spreader tool installed, loop the belt
over the drive clutch and over part of the driven
clutch. Be sure to install belt in the direction
previously marked.
7. Rotate the driven clutch and walk the belt into the
clutch.
8. Remove the clutch spreader tool from the driven
clutch.
9. Rotate / spin the driven clutch and belt approximately
5-7 times to properly seat the belt in the driven clutch.
10.Install the outer clutch cover and fourteen fasteners
e
. Torque fasteners to specification.
TORQUE
Outer Clutch Cover Fasteners:
36 in-lbs (4 Nm)
11. Install PVT intake hose, and torque hose clamp
r
to
specification.
TORQUE
PVT Intake Hose Clamp:
25 in-lbs (3 Nm)
PVT SYSTEM
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