TRANSMISSION
8.20
31. Tensioner Installation:
S Place the tensioner cam on the front
spacer and tensioner shoe on the rear
spacer.
S Insert the pins through the cam and
through the shoe.
S Place the spring over the front pin and
hook the spring leg under the cam.
S Lift the leg of the spring up and over the
rear pin. The tensioner cam will lift the
shoe and tension chain.
Tensioner Assembly - Top View
Lock Cam
Tensioner
Spring Leg
Forward
View From Left Side of Transmission
Hook Spring Leg Under Cam
Forward
Lift Spring Over Rear
Mounting Pin
32. Pre-lubricate all bearings with Polaris Premium
Synthetic GearCase Lubricant (PN 2871477)
before installing cover.
33. Place the bellcranks in neutral so shift fork shafts
will engage into the spring loaded detents of case
cover.
34. Be sure sealing surfaces of cover and
transmission case are clean. Apply Crankcase
Sealant (PN 2871557) to surface of case and
install cover bolts. Torque to specification inthree
steps, following a cross pattern. Start with the
center (2) bolts.
Torque 5/16 bolts (2)
17 - 20 ft. lbs. (23.5 - 27.7 Nm)
Torque 1/4 bolts
8 - 10 ft. lbs. (11 - 11.4 Nm)
Start with two
center bolts
35. Install sealinstallation tool in drive gear as shown.
Lubricate new seal with grease and slide onto
tool. Drive seal into place using large end of slide
hammer. Repeat procedure for other side.
Enfocus Software - Customer Support
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