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Polaris SPORTSMAN 400 2003 - Page 27

Polaris SPORTSMAN 400 2003
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MAINTENANCE
2.8
LUBRICATION, CONT.
5. Demand 4 Hubs
4 or 8 O’clock posi-
tion- (end view)
6. Front Drive
AxleU-Joint
7. Front Prop Shaft
U-Joint
8. Propshaft Yoke
(3 pumps max.)
Ill.
#
Item Lube Required Method Frequency*
5 Demand 4 Hubs
- All Wheel Drive
Polaris Demand
Drive Hub Fluid (PN
2871654)
Remove filler hole screw in hubs. Rotate wheels to
4 or 8 O’clock position. If lubricant is not visible add
until it flows from filler hole. Reinstall screw.
Semi-annually
¡
6 Front Drive Axle
“U” Joints
Polaris U-Joint
Grease¢ (PN
2871551)
Locate grease fitting and grease with grease gun. Semi-annually
¡
7 U-Joints - Front
Prop Shaft
Premium U-Joint
Grease ¢
(PN 2871551)
Locate Fittings and Grease Semi-annual-
ly¡
8 Propshaft Yoke
Premium U-Joint
Grease ¢
(PN 2871551)
Locate fittings and grease - 3 pumps maximum Annually©
* More often under severe use, such as operated in water or under severe loads.
¡ Semi-annually or 50 hours of operation (refer to Maintenance Schedule for additional information)
More often under severe conditions (operating in water or hauling heavy loads)
© Annually or 100 hours of operation (refer to Maintenance Schedule for additional information)
More often under severe conditions (operating in water or hauling heavy loads)
¢ Grease conforming to NLGI No. 2, such as Polaris Premium All Season Grease, Conoco Superlube M or
Mobilegrease Special
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