Polaris Sportsman XP 1000 S 2020 - Water Pump Service; Water Pump Impeller Removal; Water Pump Mechanical Seal Replacement

3.14
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
© Copyright Polaris Inc.
WATER PUMP SERVICE
WATER PUMP IMPELLER REMOVAL
NOTICE
The water pump impeller, mechanical seal, drive
coupler, pump shaft, and pump shaft bearing can be
serviced without removing the engine.
1. Remove the front fuel tank (see Fuel System
chapter).
2. Remove the (4) screws retaining the engine skid
plate and remove the plate from the vehicle.
3. Place a drain pan under the front portion of the
engine.
4. Slide the clamp
q
back and remove the coolant inlet
hose from the water pump housing.
5. Slowly drain the coolant into the drain pan. Dispose
of used coolant properly.
6. Remove the coolant by-pass hose
w
from the water
pump cover fitting.
7. Remove the ten cover screws
e
and pump cover
r
.
8. Remove gasket, impeller bolt, washer, and impeller.
WATER PUMP MECHANICAL SEAL
REPLACEMENT
Perform Water Pump Impeller Removal page 3.14.
1. Disconnect the stator wire harness and remove the
CPS from the stator cover.
2. Remove the (8) stator cover fasteners.
3. Carefully remove the stator cover taking care not to
damage the plastic coolant pipe.
CAUTION
The flywheel contains powerful magnets. Use caution
when removing the stator cover.
DO NOT place fingers between cover and crankcase at
any time during the removal process or injury could
result.
4. Remove CPS, stator wire guide, and stator from the
cover.
ENGINE / COOLING SYSTEM